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Steel Conveyor Roller
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PRODUCT INTRODUCTION
The steel carrier rollers are specifically designed as heavy-duty conveyor rollers intended to operate the most varied bulk handling applications: mines, caves, cement works, coal-fired electric utilities and dock installations. Different configurations are available with shaft diameter from 20 to 40mm and tube diameter from 63 to 219 sharing a robust steel construction and an hermetic sealing system with multiple labyrinth seals. These provide extremely high load capacity and resistance to impact, corrosion and abrasion of bulk materials, pollutants and other aggressive elements during conveyance.
WHERE IS IT USED
Belt conveyor rollers represent a high investment in the overall design of a material handling system. As is known, high-quality of rollers is a key requirement to ensure an efficient and continuous working life of modern conveyors. As a manufacturer specializing in belt conveyor rollers, JUXIN can produce high-quality conveyor rollers that meet international standards such as ISO, UNI, DIN, AFNOR, FEM, BS, JIS, SANS and CEMA. Our range includes steel rollers, rubber disc rollers, rubber-coated rollers, HDPE rollers and UHMWPE Rollers.
PRODUCT DESIGN
The long-life and high-sealing rollers designed and produced by JUXIN are primarily developed to address the current issues in belt conveyor roller manufacturing, including low accuracy, high rotation resistance coefficient, excessive running noise, poor sealing, and inadequate design life. The rollers feature a fully sealed, waterproof, and dustproof structure, with the bearing assembly utilizing high-precision bearing chambers and special high-quality bearings. They offer advantages such as refined structure, low noise, maintenance-free operation, extended service life (over 30,000 hours), and reliable performance. Therefore, they are an excellent choice for advanced belt conveyor systems.
THE CONVEYOR BELT HAS THE FOLLOWING DESIGN
1 Pipe: This is the main part of the roller, typically constructed from steel pipe and coated with paint to enhance its anti-corrosion and wear resistance properties.
2 Bearings: Deep groove precision ball bearings, DIN 62 and 63 series, 6204, 6205, 6305, 6206, 6306, 6308, C3 or C4 clearance.
3 Seal: Labyrinth seal, its purpose is to prevent dust and debris from entering the bearing interior, three-lip type, material ISOPA6 (nylon 6).
4 Bearing housing: This component connects rollers to conveying equipment, available in fixed and adjustable types.
5 Shaft: Cold drawn steel. Raw steel rod grinders process shafts with diameters up to 20, 25, 30, 40 (ISO h6 or g6 tolerances apply to seal parts or entire shafts).
6 Lubrication: The roller assembly using waterproof, dust-proof, long-acting 3 class lithium grease, long-term lubrication.
7 Circlip spring: Made of spring steel, it serves to secure the movement of roller strings.
Collectively, these components form a complete structure that effectively supports conveyor belts and material weight while maintaining normal belt conveyor operation.
TABLE OF TECHNICAL CHARACTERISTICS
 |
||||||
|
Roller No. |
D |
inch |
s |
Bearing housing |
d |
Bearing |
|
mm |
mm |
δ |
mm |
|||
|
JXCR1 |
63 |
|
3 |
2.5 |
20 |
6204 C3 |
|
76 |
3 |
3 |
||||
|
89 |
|
3 |
||||
|
102 |
4 |
3 |
||||
|
108 |
|
3.5 |
||||
|
114 |
4.5 |
3.5 |
||||
|
127 |
5 |
4 |
||||
|
133 |
|
4 |
||||
|
140 |
|
4 |
||||
|
JXCR 2 |
76 |
3 |
3 |
3 |
25 |
6205 C3 |
|
89 |
|
3 |
||||
|
102 |
4 |
3 |
||||
|
108 |
|
3.5 |
||||
|
114 |
4.5 |
3.5 |
||||
|
127 |
5 |
4 |
||||
|
133 |
|
4 |
||||
|
140 |
5.5 |
4 |
||||
|
152 |
6 |
4 |
||||
|
159 |
|
4.5 |
||||
|
168 |
|
4.5 |
||||
|
JXCR3 |
89 |
|
3 |
3.5 |
25 |
6305 C3 |
|
102 |
4 |
3 |
||||
|
108 |
|
3.5 |
||||
|
127 |
5 |
4 |
||||
|
133 |
|
4 |
||||
|
140 |
5.5 |
4 |
||||
|
152 |
6 |
4 |
||||
|
159 |
|
4.5 |
||||
|
168 |
|
4.5 |
||||
|
JXCR4 |
89 |
|
3 |
3.5 |
30 |
6206 C3 |
|
102 |
4 |
3 |
||||
|
108 |
|
3.5 |
||||
|
127 |
5 |
4 |
||||
|
133 |
|
4 |
||||
|
140 |
5.5 |
4 |
||||
|
152 |
6 |
4 |
||||
|
159 |
|
4.5 |
||||
|
165 |
6.5 |
4 |
||||
|
168 |
|
4.5 |
||||
|
JXCR5 |
89 |
|
3 |
4 |
30 |
6306 C3 |
|
108 |
|
3.5 |
||||
|
133 |
|
4 |
||||
|
159 |
|
4.5 |
||||
|
JXCR6 |
108 |
|
4 |
5 |
40 |
6308 C3 |
|
133 |
|
4 |
||||
|
159 |
|
4.5 |
||||
|
165 |
6.5 |
4 |
||||
|
194 |
|
6.3 |
||||
FEATURES AND BENEFITS
1. Utilizing automatic welding robots for welding. Ensuring high stability, efficiency, accurate welding position and angle, as well as consistent welding quality and appearance.
2. Rollers automatic production line. A $2.8M investment in 2024 added a complete set of rollers automatic production line for extreme consistency and fast lead times.
3. Enhanced bearing seal. Revamped and enhanced standard idler seal for water-proof bearing protection.
4. The rollers are made of high-precision special steel pipes with minimal radial runout and good balance.
INSTALLATION AND COMMISSIONING FROM PROFESSIONALS
JUXIN also provides services for the installation and commissioning of conveyor equipment. Our team of experienced specialists will efficiently set up the operation of the conveyor line at your enterprise in a timely manner. We also offer installation supervision, where our specialist will visit your facility after equipment delivery to oversee the installation and launch process carried out by your personnel.
PRE-SALES：EQUIPMENT SELECTION
Assisting customers in selecting the most suitable belt conveyor for their specific needs and requirements. Additionally, we offer technical advice and guidance to facilitate informed decision-making on bulk material handling equipment. Furthermore, we can provide the following information:
• Customized solutions and design services
• Delivery lead time
• Equipment operation and maintenance
• Environmental and safety measures
• Integration with existing equipment
AFTER-SALES: 24/7 HOTLINE SUPPORT
We have established a hotline (+86 18622502901) to promptly address customer inquiries, feedback, and complaints. Our support is available 24 hours a day, seven days a week. Generally, our engineers will work remotely to resolve your issues.
- We provide training for customers on effective and safe operation and maintenance of the belt conveyor.
- We offer technical support and troubleshooting assistance to address any operational issues or concerns with the belt conveyor.
- We supply spare parts and components as needed, ensuring prompt delivery and compatibility with the specific belt conveyor model.
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