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Tracked Radial Stacker
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PRODUCT INTRODUCTION
The Tracked Radial Stacker is a high-performance, mobile material handling system designed to create efficient and large stockpiles of bulk materials. Combining radial movement with tracked mobility, this conveyor excels in environments where flexibility and stable operation on uneven terrain are required. The Tracked Radial Stacker is ideal for industries such as mining, aggregates, construction, and logistics, providing a reliable and efficient solution for bulk material stacking and stockpiling.
WHERE IS IT USED
The Tracked Radial Stacker is used in various applications, including:
1.Mining: For stockpiling ores, coal, minerals, and other bulk materials, particularly in mines located on rugged or remote sites.
2.Aggregate Processing: Used to stack crushed stone, sand, gravel, and other aggregates in quarries, ensuring efficient material handling and stockpiling.
3.Construction: Ideal for stockpiling materials such as cement, asphalt, and earth-moving materials at construction sites with challenging ground conditions.
4.Ports and Terminals: Helps with bulk material handling and stockpiling of grains, fertilizers, or coal at loading docks and bulk terminals.
5.Recycling: Suitable for creating stockpiles of recyclable materials, optimizing space and streamlining material management at recycling facilities.
The Tracked Radial Stacker is particularly beneficial in environments where high mobility, flexibility, and stability are crucial for efficient material stacking.
PRODUCT DESIGN
1.Tracked Mobility: The Tracked Radial Stacker is equipped with heavy-duty rubber or steel tracks, providing superior traction and stability on uneven or challenging terrain. This feature makes it ideal for mining sites, quarries, and construction locations with difficult ground conditions.
2. Radial Movement: The conveyor is capable of 360-degree radial movement, allowing it to create large, conical stockpiles. This ability helps maximize storage space while minimizing material loss during handling.
3. Telescopic Extension: The stacker includes a telescoping function that allows the conveyor to extend and retract, providing flexibility in stacking height and reach. This ensures that materials can be placed exactly where needed, even in hard-to-reach areas.
4. Adjustable Height and Angle: The system can adjust the angle and height of the conveyor, allowing for efficient stockpiling and customized stacking based on material and operational needs.
5. Hydraulic and Mechanical Systems: Powered by hydraulic or mechanical systems, the Tracked Radial Stacker provides smooth and precise movement for both radial and telescopic operations, ensuring high productivity and minimal downtime..
THE CONVEYOR BELT HAS THE FOLLOWING DESIGN
The Tracked Radial Stacker is designed with robust materials to ensure durability and reliability in tough working conditions:
1 Heavy-Duty Steel Frame: The stacker’s frame is made from high-strength steel to ensure stability and structural integrity, even under heavy loads and in harsh environments.
2 Abrasion-Resistant Conveyor Belts: These belts are designed to withstand wear from handling abrasive materials like gravel, coal, and minerals. Their durability ensures long service life and smooth operation..
3 Durable Track System: Rubber or steel tracks are utilized to provide excellent traction, allowing the stacker to operate smoothly over rough terrain without damaging the ground.
4 Corrosion-Resistant Coatings: Key components are coated with anti-corrosive materials to prevent rust and degradation from environmental exposure, ensuring long-term performance.
5 Safety Features: The conveyor is equipped with safety features, including emergency stop buttons, belt guards, and control protections, to ensure safe operation.
TABLE OF TECHNICAL CHARACTERISTICS
|
Model - Standard Model |
JTS7025 |
|
Length (m) |
25 (82.02ft) |
|
Capacity (t/h) |
200-500 |
|
Radial Stockpile Volume (t), 120 degrees |
10,530 |
|
Radial Stockpile Volume (t), 270 degrees |
20,930 |
|
Max. Discharging Height (m) |
9.3 (30.51ft) |
|
The reference density is 1.6t/m³. |
|
|
Model - Standard Model |
JTS7032 |
|
Length (m) |
32 (104.98ft) |
|
Capacity (t/h) |
500 |
|
Radial Stockpile Volume (t), 120 degrees |
20,975 |
|
Radial Stockpile Volume (t), 270 degrees |
42,105 |
|
Max. Discharging Height (m) |
10.5 (32.97ft) |
|
The reference density is 1.6t/m³. |
|
|
Model - Standard Model |
JTS3042 |
|
Length (m) |
42 (137.79ft) |
|
Capacity (t/h) |
500-1000 |
|
Radial Stockpile Volume (t), 120 degrees |
45,345 |
|
Radial Stockpile Volume (t), 270 degrees |
91,785 |
|
Max. Discharging Height (m) |
13.6 (44.61ft) |
|
The reference density is 1.6t/m³. |
|
|
Model - Standard Model |
JTS5042 |
|
Length (m) |
42 (137.79ft) |
|
Capacity (t/h) |
1200-3000 |
|
Radial Stockpile Volume (t), 120 degrees |
50,390 |
|
Radial Stockpile Volume (t), 270 degrees |
101,455 |
|
Max. Discharging Height (m) |
14.6 (47.90ft) |
|
The reference density is 1.6t/m³. |
|
|
Model - Standard Model |
JTS5051 |
|
Length (m) |
51 (167.32ft) |
|
Capacity (t/h) |
500-3000 |
|
Radial Stockpile Volume (t), 120 degrees |
81,890 |
|
Radial Stockpile Volume (t), 270 degrees |
166,145 |
|
Max. Discharging Height (m) |
17.5 (57.41ft) |
|
The reference density is 1.6t/m³. |
|
|
Model - Standard Model |
JTS5058 |
|
Length (m) |
58 (190.28ft) |
|
Capacity (t/h) |
200-3000 |
|
Radial Stockpile Volume (t), 120 degrees |
115,050 |
|
Radial Stockpile Volume (t), 270 degrees |
234,365 |
|
Max. Discharging Height (m) |
19.6 (64.30ft) |
|
The reference density is 1.6t/m³. |
|
|
Options For Portable Telescopic Stacker Conveyor |
|
25-58m (Customized Length) |
|
Fully Automatic PLC Stockpiling Program |
|
Radio Remote Control System |
|
Integrated Generator for Fully Independent Unit |
|
Fully Sealed Feed-in / Transfer and Discharge Points to Eliminate / Reduce Spillage On Site |
|
Dust Suppression Measures: Dust Covers, Dust Extraction, Rubber 'sock' Chutes, Water Suppression and Many More. |
|
Belt Update |
|
Idlers and Pulleys |
|
250 Micron Paint Finish |
|
Fully Mobile Tracked / Wheeled or Unrivalled Mobility On Site |
FEATURES AND BENEFITS
1. Portability & Rapid Deployment
Lightweight modular design enables quick assembly and relocation, ideal for temporary or shifting work sites (e.g., construction zones, agricultural fields).
2. Adjustable Inclines
Customizable incline angles (typically 0°–30°) allow optimal material flow control for diverse terrain and operational needs.
3. High-Strength Construction
Built with heavy-duty steel frames and precision-quenched shafts, ensuring durability under heavy loads (e.g., 30% above industry standards).
4. Energy Efficiency
Optimized motor systems reduce power consumption while maintaining high throughput (e.g., 50–100 tons/hour depending on configuration)6.
5. Low Maintenance
Sealed bearings and corrosion-resistant coatings minimize wear, even in harsh environments (e.g., dust, moisture).
INSTALLATION AND COMMISSIONING FROM PROFESSIONALS
JUXIN also provides services for the installation and commissioning of conveyor equipment. Our team of experienced specialists will efficiently set up the operation of the conveyor line at your enterprise in a timely manner. We also offer installation supervision, where our specialist will visit your facility after equipment delivery to oversee the installation and launch process carried out by your personnel.
PRE-SALES：EQUIPMENT SELECTION
Assisting customers in selecting the most suitable belt conveyor for their specific needs and requirements. Additionally, we offer technical advice and guidance to facilitate informed decision-making on bulk material handling equipment. Furthermore, we can provide the following information:
• Customized solutions and design services
• Delivery lead time
• Equipment operation and maintenance
• Environmental and safety measures
• Integration with existing equipment
AFTER-SALES: 24/7 HOTLINE SUPPORT
We have established a hotline (+86 18622502901) to promptly address customer inquiries, feedback, and complaints. Our support is available 24 hours a day, seven days a week. Generally, our engineers will work remotely to resolve your issues.
- We provide training for customers on effective and safe operation and maintenance of the belt conveyor.
- We offer technical support and troubleshooting assistance to address any operational issues or concerns with the belt conveyor.
- We supply spare parts and components as needed, ensuring prompt delivery and compatibility with the specific belt conveyor model.
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