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Tracked Stacker Conveyor
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PRODUCT INTRODUCTION
The Tracked Stacker Conveyor is a highly versatile and durable material handling system designed for bulk material stacking and transportation in a variety of industries. This conveyor features a tracked base, offering enhanced mobility and stability on rough and uneven terrains. The Tracked Stacker Conveyor is equipped with a conveyor belt that can be extended and retracted to adjust stacking height and reach. This ability allows the system to efficiently create stockpiles of varying sizes and configurations, optimizing material storage. Often used in industries such as mining, aggregates, and construction, the Tracked Stacker Conveyor provides a reliable solution for transporting and stacking bulk materials like coal, gravel, sand, and ores.
WHERE IS IT USED
The Tracked Stacker Conveyor is primarily used in industries where the ability to handle bulk materials efficiently and with high mobility is crucial:
Mining: In mining operations, the Tracked Stacker Conveyor is used for stockpiling ores, coal, and other mined materials. Its tracked base allows it to move across uneven mine sites with ease, ensuring reliable performance in harsh conditions. Aggregates: The Tracked Stacker Conveyor is essential in aggregate plants, where it is used to stack gravel, crushed stone, sand, and other bulk materials. The ability to easily move and adjust the conveyor system makes it ideal for operations where space and efficiency are keys. Construction: In construction projects, the Tracked Stacker Conveyor is used to handle construction materials such as soil, sand, and gravel. Its mobility allows it to move across large, complex job sites and handle materials efficiently. Recycling: The Tracked Stacker Conveyor is also used in recycling facilities for materials like paper, plastics, and metals. It helps stack recycled materials efficiently, reducing storage space requirements. Agriculture: The Tracked Stacker Conveyor is employed in agricultural operations to stack and transport materials such as grains, fertilizers, and feed. Its flexibility and mobility make it ideal for agricultural sites with varied terrain. The Tracked Stacker Conveyor is a vital piece of equipment in industries where efficient material handling and storage are required.
PRODUCT DESIGN
1.Tracked Base for Mobility: The Tracked Stacker Conveyor features a heavy-duty tracked undercarriage that ensures excellent mobility, especially on rough, uneven, or sloped terrains. The tracked base allows the conveyor to be repositioned easily on job sites.
2. Extendable Conveyor Arm: The conveyor arm of the Tracked Stacker Conveyor can be extended and retracted to adjust the stacking height and reach. This flexibility makes it suitable for various stockpiling configurations and material types.
3. Adjustable Discharge Height: The discharge height of the Tracked Stacker Conveyor can be adjusted to suit different applications. This feature is particularly useful for creating stockpiles of different sizes or when materials need to be transferred to specific locations.
4. Efficient Material Handling: The Tracked Stacker Conveyor is designed for high throughput, ensuring that bulk materials are transported and stacked efficiently. The design minimizes material spillage and reduces handling time.
5. Heavy-Duty Construction: The Tracked Stacker Conveyor is built with heavy-duty components to withstand the rigors of industrial use, providing a reliable and durable solution for material handling tasks.
THE CONVEYOR BELT HAS THE FOLLOWING DESIGN
The Tracked Stacker Conveyor is constructed with durable materials to ensure long-lasting performance, even in tough working conditions:
1 Steel Frame: The frame of the Tracked Stacker Conveyor is made from high-strength steel, providing a robust foundation that can withstand heavy-duty use and challenging environments.
2 Rubber Conveyor Belt: The conveyor belt is made from durable, abrasion-resistant rubber that provides excellent grip and ensures the efficient transfer of bulk materials. The belt is designed to handle a variety of materials, from aggregates to coal.
3 Corrosion-Resistant Coating: To protect against environmental factors such as moisture and dust, the Tracked Stacker Conveyor is coated with corrosion-resistant materials, ensuring longevity even in outdoor or harsh conditions.
4 Tracked Undercarriage: The tracked undercarriage of the Tracked Stacker Conveyor is designed to ensure excellent stability and mobility, even in rough or uneven terrain. The tracks are made from durable rubber or steel to resist wear and ensure smooth operation.
5 Sealed Bearings: The conveyor system includes sealed bearings to protect the moving parts from dirt, moisture, and contaminants, ensuring smooth operation and reducing the need for maintenance.
6 Heavy-Duty Motors and Drive Systems: The Tracked Stacker Conveyor is equipped with heavy-duty motors and drive systems to ensure smooth and continuous operation, even under heavy loads.
TABLE OF TECHNICAL CHARACTERISTICS
|
Model - Standard Model |
JTS7025 |
|
Length (m) |
25 (82.02ft) |
|
Capacity (t/h) |
200-500 |
|
Radial Stockpile Volume (t), 120 degrees |
10,530 |
|
Radial Stockpile Volume (t), 270 degrees |
20,930 |
|
Max. Discharging Height (m) |
9.3 (30.51ft) |
|
The reference density is 1.6t/m³. |
|
|
Model - Standard Model |
JTS7032 |
|
Length (m) |
32 (104.98ft) |
|
Capacity (t/h) |
500 |
|
Radial Stockpile Volume (t), 120 degrees |
20,975 |
|
Radial Stockpile Volume (t), 270 degrees |
42,105 |
|
Max. Discharging Height (m) |
10.5 (32.97ft) |
|
The reference density is 1.6t/m³. |
|
|
Model - Standard Model |
JTS3042 |
|
Length (m) |
42 (137.79ft) |
|
Capacity (t/h) |
500-1000 |
|
Radial Stockpile Volume (t), 120 degrees |
45,345 |
|
Radial Stockpile Volume (t), 270 degrees |
91,785 |
|
Max. Discharging Height (m) |
13.6 (44.61ft) |
|
The reference density is 1.6t/m³. |
|
|
Model - Standard Model |
JTS5042 |
|
Length (m) |
42 (137.79ft) |
|
Capacity (t/h) |
1200-3000 |
|
Radial Stockpile Volume (t), 120 degrees |
50,390 |
|
Radial Stockpile Volume (t), 270 degrees |
101,455 |
|
Max. Discharging Height (m) |
14.6 (47.90ft) |
|
The reference density is 1.6t/m³. |
|
|
Model - Standard Model |
JTS5051 |
|
Length (m) |
51 (167.32ft) |
|
Capacity (t/h) |
500-3000 |
|
Radial Stockpile Volume (t), 120 degrees |
81,890 |
|
Radial Stockpile Volume (t), 270 degrees |
166,145 |
|
Max. Discharging Height (m) |
17.5 (57.41ft) |
|
The reference density is 1.6t/m³. |
|
|
Model - Standard Model |
JTS5058 |
|
Length (m) |
58 (190.28ft) |
|
Capacity (t/h) |
200-3000 |
|
Radial Stockpile Volume (t), 120 degrees |
115,050 |
|
Radial Stockpile Volume (t), 270 degrees |
234,365 |
|
Max. Discharging Height (m) |
19.6 (64.30ft) |
|
The reference density is 1.6t/m³. |
|
|
Options For Portable Telescopic Stacker Conveyor |
|
25-58m (Customized Length) |
|
Fully Automatic PLC Stockpiling Program |
|
Radio Remote Control System |
|
Integrated Generator for Fully Independent Unit |
|
Fully Sealed Feed-in / Transfer and Discharge Points to Eliminate / Reduce Spillage On Site |
|
Dust Suppression Measures: Dust Covers, Dust Extraction, Rubber 'sock' Chutes, Water Suppression and Many More. |
|
Belt Update |
|
Idlers and Pulleys |
|
250 Micron Paint Finish |
|
Fully Mobile Tracked / Wheeled or Unrivalled Mobility On Site |
FEATURES AND BENEFITS
1. Portability & Rapid Deployment
Lightweight modular design enables quick assembly and relocation, ideal for temporary or shifting work sites (e.g., construction zones, agricultural fields).
2. Adjustable Inclines
Customizable incline angles (typically 0°–30°) allow optimal material flow control for diverse terrain and operational needs.
3. High-Strength Construction
Built with heavy-duty steel frames and precision-quenched shafts, ensuring durability under heavy loads (e.g., 30% above industry standards).
4. Energy Efficiency
Optimized motor systems reduce power consumption while maintaining high throughput (e.g., 50–100 tons/hour depending on configuration)6.
5. Low Maintenance
Sealed bearings and corrosion-resistant coatings minimize wear, even in harsh environments (e.g., dust, moisture).
INSTALLATION AND COMMISSIONING FROM PROFESSIONALS
JUXIN also provides services for the installation and commissioning of conveyor equipment. Our team of experienced specialists will efficiently set up the operation of the conveyor line at your enterprise in a timely manner. We also offer installation supervision, where our specialist will visit your facility after equipment delivery to oversee the installation and launch process carried out by your personnel.
PRE-SALES：EQUIPMENT SELECTION
Assisting customers in selecting the most suitable belt conveyor for their specific needs and requirements. Additionally, we offer technical advice and guidance to facilitate informed decision-making on bulk material handling equipment. Furthermore, we can provide the following information:
• Customized solutions and design services
• Delivery lead time
• Equipment operation and maintenance
• Environmental and safety measures
• Integration with existing equipment
AFTER-SALES: 24/7 HOTLINE SUPPORT
We have established a hotline (+86 18622502901) to promptly address customer inquiries, feedback, and complaints. Our support is available 24 hours a day, seven days a week. Generally, our engineers will work remotely to resolve your issues.
- We provide training for customers on effective and safe operation and maintenance of the belt conveyor.
- We offer technical support and troubleshooting assistance to address any operational issues or concerns with the belt conveyor.
- We supply spare parts and components as needed, ensuring prompt delivery and compatibility with the specific belt conveyor model.
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