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Conveyor Vee Return Idlers
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PRODUCT INTRODUCTION
Conveyor Vee Return Idlers are components used in conveyor belt systems to support and guide the return portion of the conveyor belt. They are typically made of steel or rubber and have a V-shaped groove that effectively reduces friction and wear on the conveyor belt. These components are usually installed at the bottom of the conveyor belt to ensure smooth operation and long-term durability of the conveyor belt.
WHERE IS IT USED
Conveyor Vee Return Idlers are used in conveyor belt systems in various industries such as mining, construction, agriculture, and manufacturing. They are typically installed on the underside of the conveyor belt to support and guide the return portion of the belt as it moves back to the loading point. Conveyor Vee Return Idlers are essential components that help to ensure the smooth and efficient operation of conveyor belt systems, reducing wear and tear on the belt and other components, and increasing the overall lifespan of the system.
PRODUCT DESIGN
The design principle of Conveyor Vee Return Idlers is to guide the return portion of the conveyor belt and reduce friction and wear on the belt. The V-shaped groove in the roller is designed to provide a stable and reliable support for the belt, while also reducing the contact area between the belt and the roller. This reduces the friction and wear on the belt, which can extend the life of the belt and reduce maintenance costs. The bearings at both ends of the roller are designed to provide smooth rotation and support for the roller, ensuring that the belt runs smoothly and without interruption. The frame that houses the bearings and roller is designed to fit onto the conveyor frame, providing a secure and stable mounting for the idler.
THE CONVEYOR BELT HAS THE FOLLOWING DESIGN
1 Conveyor Vee Return Idlers typically consist of a steel or rubber roller with a V-shaped groove in the center.
2 The roller is mounted on a shaft that is supported by bearings at both ends.
3 The bearings are usually housed in a steel or plastic frame that is designed to fit onto the conveyor frame.
4 The V-shaped groove in the roller is designed to guide the return portion of the conveyor belt, reducing friction and wear on the belt.
5 Some Conveyor Vee Return Idlers may also have rubber discs or rings on the roller to further reduce friction and improve belt tracking.
6 The structure of Conveyor Vee Return Idlers may vary depending on the specific application and manufacturer.
TABLE OF TECHNICAL CHARACTERISTICS
| BELT WIDTH | MODEL | ROLLER | BE ARING No. |
E | A | H | H2 | P | Q | d | MASS ( kg ） | ||
| MODEL | D | L | |||||||||||
| 800 | -080-89-204 | VR-89-204-465 | 89 | 465 | 204 | 1142 | 1090 | 100 | 328 | 145 | 90 | M12 | 24.0 |
| -080-89-205 | VR-89-205-465 | 205 | 25.5 | ||||||||||
| -080-108-204 | VR-108-204-465 | 108 | 204 | 338 | 26.5 | ||||||||
| -080-108-205 | VR-108-205-465 | 205 | 28.2 | ||||||||||
| -080-108-305 | VR-108-305-465 | 305 | 29.1 | ||||||||||
| -080-133-205 | VR-133-205-465 | 205 | 357 | 31.4 | |||||||||
| -080-133-305 | VR-133-305-465 | 305 | 32.0 | ||||||||||
| 1000 | -100-108-205 | VR-108-205-600 | 108 | 600 | 205 | 1342 | 1290 | 110 | 371 | 150 | 90 | M16 | 36.6 |
| -100-108-305 | VR-108-305-600 | 305 | 37.5 | ||||||||||
| -100-108-206 | VR-108-206-600 | 206 | 39.6 | ||||||||||
| -100-108-306 | VR-108-306-600 | 306 | 40.4 | ||||||||||
| -100-133-205 | VR-133-205-600 | 133 | 205 | 384 | 41.4 | ||||||||
| -100-133-305 | VR-133-305-600 | 305 | 42.0 | ||||||||||
| -100-133-206 | VR-133-206-600 | 206 | 44.1 | ||||||||||
| -100-133-306 | VR-133-306-600 | 306 | 44.8 | ||||||||||
| -100-159-205 | VR-159-205-600 | 159 | 205 | 417 | 47.0 | ||||||||
| -100-159-305 | VR-159-305-600 | 305 | 47.7 | ||||||||||
| -100-159-206 | VR-159-206-600 | 206 | 49.7 | ||||||||||
| -100-159-306 | VR-159-306-600 | 306 | 50.5 | ||||||||||
| 1200 | -120-108-205 | VR-108-205-700 | 108 | 700 | 205 | 1592 | 1540 | 120 | 401 | 150 | 90 | M16 | 48.6 |
| -120-108-305 | VR-108-305-700 | 305 | 49.5 | ||||||||||
| -120-108-206 | VR-108-206-700 | 206 | 51.9 | ||||||||||
| -120-108-306 | VR-108-306-700 | 306 | 52.7 | ||||||||||
| -120-133-205 | VR-133-205-700 | 133 | 205 | 414 | 52.6 | ||||||||
| -120-133-305 | VR-133-305-700 | 305 | 53.2 | ||||||||||
| -120-133-206 | VR-133-206-700 | 206 | 55.6 | ||||||||||
| -120-133-306 | VR-133-306-700 | 306 | 56.4 | ||||||||||
| -120-159-205 | VR-159-205-700 | 159 | 205 | 447 | 59.9 | ||||||||
| -120-159-305 | VR-159-305-700 | 305 | 60.5 | ||||||||||
| -120-159-206 | VR-159-206-700 | 206 | 62.9 | ||||||||||
| -120-159-306 | VR-159-306-700 | 306 | 63.7 | ||||||||||
| 1400 | -140-108-205 | VR-108-205-800 | 108 | 800 | 205 | 1800 | 1740 | 130 | 420 | 150 | 90 | M16 | 57.1 |
| -140-108-305 | VR-108-305-800 | 305 | 58.0 | ||||||||||
| -140-108-206 | VR-108-206-800 | 206 | 60.7 | ||||||||||
| -140-108-306 | VR-108-306-800 | 306 | 61.5 | ||||||||||
| -140-133-205 | VR-133-205-800 | 133 | 205 | 433 | 61.5 | ||||||||
| -140-133-305 | VR-133-305-800 | 305 | 62.1 | ||||||||||
| -140-133-206 | VR-133-206-800 | 206 | 64.8 | ||||||||||
| -140-133-306 | VR-133-306-800 | 306 | 65.6 | ||||||||||
| -140-159-205 | VR-159-205-800 | 159 | 205 | 466 | 68.9 | ||||||||
| -140-159-305 | VR-159-305-800 | 305 | 69.5 | ||||||||||
| -140-159-206 | VR-159-206-800 | 206 | 72.2 | ||||||||||
| -140-159-306 | VR-159-306-800 | 306 | 73.0 | ||||||||||
FEATURES AND BENEFITS
1. Utilizing automatic welding robots for welding. Ensuring high stability, efficiency, accurate welding position and angle, as well as consistent welding quality and appearance.
2. Rollers automatic production line. A $2.8M investment in 2024 added a complete set of rollers automatic production line for extreme consistency and fast lead times.
3. Enhanced bearing seal. Revamped and enhanced standard idler seal for water-proof bearing protection.
4. The rollers are made of high-precision special steel pipes with minimal radial runout and good balance.
INSTALLATION AND COMMISSIONING FROM PROFESSIONALS
JUXIN also provides services for the installation and commissioning of conveyor equipment. Our team of experienced specialists will efficiently set up the operation of the conveyor line at your enterprise in a timely manner. We also offer installation supervision, where our specialist will visit your facility after equipment delivery to oversee the installation and launch process carried out by your personnel.
PRE-SALES：EQUIPMENT SELECTION
Assisting customers in selecting the most suitable belt conveyor for their specific needs and requirements. Additionally, we offer technical advice and guidance to facilitate informed decision-making on bulk material handling equipment. Furthermore, we can provide the following information:
• Customized solutions and design services
• Delivery lead time
• Equipment operation and maintenance
• Environmental and safety measures
• Integration with existing equipment
AFTER-SALES: 24/7 HOTLINE SUPPORT
We have established a hotline (+86 18622502901) to promptly address customer inquiries, feedback, and complaints. Our support is available 24 hours a day, seven days a week. Generally, our engineers will work remotely to resolve your issues.
- We provide training for customers on effective and safe operation and maintenance of the belt conveyor.
- We offer technical support and troubleshooting assistance to address any operational issues or concerns with the belt conveyor.
- We supply spare parts and components as needed, ensuring prompt delivery and compatibility with the specific belt conveyor model.
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