PRODUCTS

Home page

PRODUCTS

Impact Idler Roller

Online inquiry

Leave a request and we will contact you within 10 minutes!

PRODUCT INTRODUCTION

Impact idler roller for Belt Conveyor is a type of idler rollers used in belt conveyors to support the conveyor belt and absorb impact from materials being loaded onto the belt. Impact Idlers for Belt Conveyor are designed with a rubber or urethane disc located at the center of the roller, which helps to cushion the impact of heavy materials and prevent damage to the belt. Impact idler set are typically used in areas where the material being conveyed is heavy or abrasive, such as in mining, quarrying, and construction applications. They are an important component of belt conveyor systems, helping to ensure safe and efficient material handling.

WHERE IS IT USED

Impact idler roller for belt conveyor are typically used in areas where the material being conveyed is heavy or abrasive, such as in mining, quarrying, and construction applications. Impact Idlers for Belt Conveyor are commonly used in the loading zones of belt conveyors, where heavy materials are loaded onto the conveyor belt. The impact idlers help to absorb the impact of the materials and prevent damage to the belt, as well as reduce spillage and dust emissions. Rubber disc impact conveyor idlers are also used in areas where the conveyor belt is subjected to high levels of stress, such as in transfer points and areas where the belt changes direction.

PRODUCT DESIGN

The design principle of Impact idler roller for belt conveyor is to provide a cushioning effect to the conveyor belt and reduce the impact of heavy materials on the belt. This is achieved through the use of a rubber or urethane disc located at the center of the roller, which absorbs the impact of the material and prevents damage to the belt.
The design of Impact idler set also takes into consideration the weight and size of the material being conveyed, as well as the speed of the conveyor belt. The roller shell is typically designed to be larger and heavier than standard idlers, in order to provide additional support and stability to the conveyor belt.
In addition, the bearings used to support the roller shell are typically designed to be more durable and resistant to wear and tear, in order to withstand the high levels of stress and impact that are common in heavy-duty applications.

THE CONVEYOR BELT HAS THE FOLLOWING DESIGN

1 The structure of impact idlers for belt conveyor typically consists of a steel or aluminum roller shell, which is mounted on a shaft and supported by bearings.
2 The roller shell is designed with a rubber or urethane disc located at the center of the roller, which helps to cushion the impact of heavy materials and prevent damage to the belt.
3 The rubber or urethane disc is typically made of high-quality materials that are resistant to wear and tear, and can withstand the impact of heavy materials without degrading over time.
4 The roller shell is typically made of high-strength steel or aluminum, which provides excellent durability and resistance to corrosion.
5 The shaft is also made of high-strength steel or aluminum, and is designed to provide excellent support for the roller shell.
6 The bearings used to support the roller shell are typically sealed and lubricated, which helps to prevent contamination and extend the life of the bearings.

TABLE OF TECHNICAL CHARACTERISTICS

BELT WIDTH	MODEL	ROLLER			BEARING No.	A	E	H	H1		H2		P	Q	d	MASS (Kg)
BELT WIDTH	MODEL	MODEL	D	L	BEARING No.	A	E	H	H1	30	35	45	P	Q	d	30	35	45
500	-343	CIR-89-204-200	89	200	204	740	800	220	135.5	286	300	328	170	130	M12	17.6	18	18.6
650	-358	CIR-89-204-250	89	250	204	890	950	235	135.5	311	329	364	170	130	M12	21.1	21.2	21.7
	-359	CIR-89-205-250	89		205			235	135.5	311	329	364				23.4	23.5	24
	-377	CIR-108-204-250	108		204			265	146	330	346	381				23.6	23.9	24.6
	-378	CIR-108-205-250			205											27	27.3	28
	-478	CIR-108-305-250			305											22.1	22.4	23.2
800	-373	CIR-89-204-315	89	315	204	1090	1150	245	135.5	350	366	410	170	130	M12	27.1	27.4	28.1
	-374	CIR-89-205-315	89		205			245	135.5	350	366	410				29.9	30.2	30.9
	-392	CIR-108-204-315	108		204			270	146	371	385	427				30.6	30.6	31.5
	-393	CIR-108-205-315			205											34.8	34.9	35.7
	-493	CIR-108-305-315			305											28.6	28.7	29.5
1000	-413	CIR-108-205-380	108	380	205	1290	1350	300	159	417	437	487	220	170	M16	49.1	49.1	51.7
	-513	CIR-108-305-380			305											41.6	41.6	44.2
	-414	CIR-108-206-380			206											48.6	48.7	51.3
	-514	CIR-108-306-380			306											57	57	59.7
	-438	CIR-133-205-380	133		205			325	173.5	442	462	515				54.8	54.8	57.8
	-538	CIR-133-305-380			305											55.1	55.1	58.1
	-439	CIR-133-206-380			206											57.3	57.4	60.3
	-539	CIR-133-306-380			306											69.3	69.4	72.3
1200	-433	CIR-108-205-465	108	465	205	1540	1600	335	176	476	503	564	260	200	M16	64.7	64.9	67.9
	-533	CIR-108-305-465			305											55.4	55.6	58.7
	-434	CIR-108-206-465			206											64	64.2	67.3
	-534	CIR-108-306-465			306											74	74.2	77.3
	-458	CIR-133-205-465	133		205			360	190.5	501	528	592				71.7	71.7	74.9
	-558	CIR-133-305-465			305											72	72	75.3
	-459	CIR-133-206-465			206											74.7	74.8	78.1
	-559	CIR-133-306-465			306											89.5	89.6	93
	-484	CIR-159-205-465	159		205			390	207.5	529	557	618				82.1	82.7	85.8
	-584	CIR-159-305-465			305											83.6	84.1	87.2
	-485	CIR-159-206-465			206											86.1	86.6	89.8
	-585	CIR-159-306-465			306											87.3	87.8	91
	-587	CIR-159-308-465			308											101.4	101.9	105.1
1400	-453	CIR-108-205-530	108	530	205	1740	1800	350	184	516	548	618	280	220	M16	72.8	72.8	84.3
	-553	CIR-108-305-530			305											62.2	62.2	73.8
	-454	CIR-108-206-530			206											71.9	71.9	83.5
	-554	CIR-108-306-530			306											83.1	83.2	94.7
	-478	CIR-133-205-530	133		205			380	198.5	541	573	646				75.6	75.7	87.3
	-578	CIR-133-305-530			305											77.2	77.2	88.9
	-479	CIR-133-206-530			206											80.3	80.6	92
	-579	CIR-133-306-530			306											100.9	101.2	112.6
	-504	CIR-159-205-530	159		205			410	215.5	570	603	672				100	100.6	105.4
	-604	CIR-159-305-530			305											101.4	102	106.9
	-505	CIR-159-206-530			206											104.3	104.9	109.7
	-605	CIR-159-306-530			306											105.5	106.1	110.9
	-607	CIR-159-308-530			308											121.8	122.4	127.2

FEATURES AND BENEFITS

1. Utilizing automatic welding robots for welding. Ensuring high stability, efficiency, accurate welding position and angle, as well as consistent welding quality and appearance.

2. Rollers automatic production line. A $2.8M investment in 2024 added a complete set of rollers automatic production line for extreme consistency and fast lead times.

3. Enhanced bearing seal. Revamped and enhanced standard idler seal for water-proof bearing protection.

4. The rollers are made of high-precision special steel pipes with minimal radial runout and good balance.

INSTALLATION AND COMMISSIONING FROM PROFESSIONALS

JUXIN also provides services for the installation and commissioning of conveyor equipment. Our team of experienced specialists will efficiently set up the operation of the conveyor line at your enterprise in a timely manner. We also offer installation supervision, where our specialist will visit your facility after equipment delivery to oversee the installation and launch process carried out by your personnel.

PRE-SALES：EQUIPMENT SELECTION

Assisting customers in selecting the most suitable belt conveyor for their specific needs and requirements. Additionally, we offer technical advice and guidance to facilitate informed decision-making on bulk material handling equipment. Furthermore, we can provide the following information:

• Customized solutions and design services

• Delivery lead time

• Equipment operation and maintenance

• Environmental and safety measures

• Integration with existing equipment

AFTER-SALES: 24/7 HOTLINE SUPPORT

We have established a hotline (+86 18622502901) to promptly address customer inquiries, feedback, and complaints. Our support is available 24 hours a day, seven days a week. Generally, our engineers will work remotely to resolve your issues.
- We provide training for customers on effective and safe operation and maintenance of the belt conveyor.
- We offer technical support and troubleshooting assistance to address any operational issues or concerns with the belt conveyor.
- We supply spare parts and components as needed, ensuring prompt delivery and compatibility with the specific belt conveyor model.

FILL OUT THE QUESTIONNAIRE

Have you filled out the questionnaire?

You need to fill out the questionnaire and send it to our mailbox

juxin@hbjuxin.com

Our experts will calculate the mobile belt conveyor and provide the price.

Questionnaire download

Download

If you encounter any problems while filling out the questionnaire, you can call us：

+86-22-27283739

+8618622502901

PHOTO GALLERY