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Self Aligning Idler Frame

JUXIN Self-aligning Idler Frame is designed to automatically correct belt misalignment during operation. It features specially designed rollers that guide the conveyor belt, reducing wear and enhancing system efficiency.

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PRODUCT INTRODUCTION

The self aligning idler frame is an essential component of conveyor systems used in various industries such as mining, construction, and manufacturing. It is designed to support and guide the conveyor belt, ensuring that it runs smoothly and without deviation. The self aligning frame is made up of a series of rollers that are mounted on a frame. These rollers can pivot and rotate to accommodate changes in the direction of the belt, ensuring that it stays aligned and centered. The frame is typically made of high-quality steel, which provides strength and durability, even in harsh operating conditions. The Self-aligning troughing idler frames are easy to install and maintain, and it helps to reduce wear and tear on the conveyor belt and other components. It also helps to improve the efficiency and reliability of the conveyor system, which can lead to increased productivity and reduced downtime.

WHERE IS IT USED

The Self aligning idler frame is used in various industries where conveyor systems are employed to transport materials. Some of the common industries where this component is used include:
1. Mining
The mining industry uses conveyor systems to transport minerals and other materials from one location to another. The self aligning carrying roller frame is used to support and guide the conveyor belt, ensuring that it runs smoothly and without deviation.
2. Construction
The construction industry uses conveyor systems to transport materials such as sand, gravel, and concrete. The self aligning carrying roller frame is used to support and guide the conveyor belt, ensuring that it runs smoothly and without deviation.
3. Manufacturing
The manufacturing industry uses conveyor systems to transport materials and products from one stage of the production process to another. The Self-aligning troughing roller frames are used to support and guide the conveyor belt, ensuring that it runs smoothly and without deviation.

PRODUCT DESIGN


The structure of a self aligning idler frame is designed to be strong, durable, and reliable, and it must be able to withstand the weight of the conveyor belt and the materials being transported. The self-aligning mechanism is a critical component of the structure, as it allows the rollers to adjust their position automatically to keep the conveyor belt properly aligned. The bearings and mounting hardware are also important components, as they ensure that the rollers are securely attached to the frame structure and can rotate smoothly and without friction.

THE CONVEYOR BELT HAS THE FOLLOWING DESIGN

 1 Frame
he frame is the main structure of the self-aligning carrying idler frame. It is typically made of high-quality steel and is designed to provide strength and durability. The frame supports the rollers and provides a stable base for the conveyor belt.
2 Rollers
The rollers are mounted on the frame and are designed to support and guide the conveyor belt. The rollers can pivot and rotate to accommodate changes in the direction of the belt, ensuring that it stays aligned and centered.
3 Bearings
The rollers are supported by bearings, which allow them to rotate smoothly. The bearings are typically sealed to prevent contamination and ensure long-lasting performance.
4 Dust seals and grease fittings
The self-aligning carrying idler frame may include dust seals and grease fittings, which help to protect the rollers and bearings from contamination and ensure smooth operation.
Adjustable brackets: The frame may also include adjustable brackets, which allow for easy installation and adjustment of the rollers. 

TABLE OF TECHNICAL CHARACTERISTICS

BELT WIDTH

MODEL

ROLLER

BEARING No.

D2

L2

A

E

H

H1

H2

P

Q

d

 MASS (Kg)

 MODEL

D1

L1

30

35

45

30

35

45

500

-050-89-204

CR-89-204-200

89

200

204

76

120

740

800

220

135.5

273

300

328

170

130

M12

24.0

24.2

24.5

650

-065-89-204

CR-89-204-250

250

204

76

120

890

950

235

135.5

311

329

364

170

130

M12

27.2

27.6

28.0

-065-89-205

CR-89-205-250

205

28.9

29.3

29.7

-065-108-204

CR-108-204-250

108

204

265

146

330

346

381

29.5

29.9

30.3

-065-108-205

CR-108-205-250

205

31.3

31.6

32.0

-065-108-305

CR-108-305-250

305

32.8

33.1

33.5

800

-080-89-204

CR-89-204-315

89

315

204

89

150

1090

1150

245

135.5

350

366

410

170

130

M12

36.1

36.4

36.7

-080-89-205

CR-89-205-315

205

37.9

38.2

38.5

-080-108-204

CR-108-204-315

108

204

270

146

371

385

427

38.7

39.0

39.4

-080-108-205

CR-108-205-315

205

40.8

41.1

41.4

-080-108-305

CR-108-305-315

305

42.2

42.5

42.8

1000

-100-108-205

CR-108-205-380

108

380

205

89

150

1290

1350

300

159

417

437

487

220

170

M16

56.0

56.4

56.8

-100-108-305

CR-108-305-380

305

57.4

57.9

58.3

-100-108-206

CR-108-206-380

206

59.5

59.9

60.4

-100-108-306

CR-108-306-380

306

60.7

61.1

61.6

-100-133-205

CR-133-205-380

133

205

325

173.5

442

462

515

59.8

60.2

60.6

-100-133-305

CR-133-305-380

305

60.7

61.1

61.6

-100-133-206

CR-133-206-380

206

62.8

63.2

63.6

-100-133-306

CR-133-306-380

306

64.0

64.4

64.8

1200

-120-108-205

CR-108-205-465

108

465

205

89

150

1540

1600

335

176

476

503

564

260

200

M16

68.3

68.7

69.6

-120-108-305

CR-108-305-465

305

69.7

70.1

71.1

-120-108-206

CR-108-206-465

206

72.2

72.6

73.6

-120-108-306

CR-108-306-465

306

73.4

73.8

74.8

-120-133-205

CR-133-205-465

133

205

360

190.5

501

528

592

72.6

73.0

74.0

-120-133-305

CR-133-305-465

305

73.5

74.0

74.9

-120-133-206

CR-133-206-465

206

76.1

76.5

77.5

-120-133-306

CR-133-306-465

306

77.3

77.7

78.7

-120-159-205

CR-159-205-465

159

205

390

207.5

529

557

618

79.5

79.9

80.8

-120-159-305

CR-159-305-465

305

80.5

80.9

81.8

-120-159-206

CR-159-206-465

206

83.0

83.4

84.4

-120-159-306

CR-159-306-465

306

84.2

84.6

85.6

1400

-140-108-205

CR-108-205-530

108

530

205

108

180

1740

1800

350

184

516

548

618

280

220

M16

131.8

163.6

165.4

-140-108-305

CR-108-305-530

305

133.2

165.0

166.8

-140-108-206

CR-108-206-530

206

136.1

167.9

169.7

-140-108-306

CR-108-306-530

306

137.3

169.1

170.9

-140-133-205

CR-133-205-530

133

205

380

198.5

541

573

646

136.6

168.4

170.2

-140-133-305

CR-133-305-530

305

137.5

169.3

171.1

-140-133-206

CR-133-206-530

206

140.4

172.2

174.0

-140-133-306

CR-133-306-530

306

141.6

173.4

175.2

-140-159-205

CR-159-205-530

159

205

410

215.5

570

603

672

144.3

176.1

177.9

-140-159-305

CR-159-305-530

305

145.3

177.1

178.9

-140-159-206

CR-159-206-530

206

148.1

180.0

181.7

-140-159-306

CR-159-306-530

306

149.3

181.2

182.9

FEATURES AND BENEFITS

1. Utilizing automatic welding robots for welding. Ensuring high stability, efficiency, accurate welding position and angle, as well as consistent welding quality and appearance.

2. Rollers automatic production line. A $2.8M investment in 2024 added a complete set of rollers automatic production line for extreme consistency and fast lead times.

3. Enhanced bearing seal. Revamped and enhanced standard idler seal for water-proof bearing protection.

4. The rollers are made of high-precision special steel pipes with minimal radial runout and good balance. 

INSTALLATION AND COMMISSIONING FROM PROFESSIONALS

JUXIN also provides services for the installation and commissioning of conveyor equipment. Our team of experienced specialists will efficiently set up the operation of the conveyor line at your enterprise in a timely manner. We also offer installation supervision, where our specialist will visit your facility after equipment delivery to oversee the installation and launch process carried out by your personnel.

PRE-SALES:EQUIPMENT SELECTION

Assisting customers in selecting the most suitable belt conveyor for their specific needs and requirements. Additionally, we offer technical advice and guidance to facilitate informed decision-making on bulk material handling equipment. Furthermore, we can provide the following information: 

• Customized solutions and design services

• Delivery lead time

• Equipment operation and maintenance

• Environmental and safety measures

• Integration with existing equipment

AFTER-SALES: 24/7 HOTLINE SUPPORT

We have established a hotline (+86 18622502901) to promptly address customer inquiries, feedback, and complaints. Our support is available 24 hours a day, seven days a week. Generally, our engineers will work remotely to resolve your issues. 
- We provide training for customers on effective and safe operation and maintenance of the belt conveyor. 
- We offer technical support and troubleshooting assistance to address any operational issues or concerns with the belt conveyor.
- We supply spare parts and components as needed, ensuring prompt delivery and compatibility with the specific belt conveyor model.

FILL OUT THE QUESTIONNAIRE

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You need to fill out the questionnaire and send it to our mailbox

juxin@hbjuxin.com

Our experts will calculate the mobile belt conveyor and provide the price.

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