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Impact Bed for Belt Conveyor
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PRODUCT INTRODUCTION
Impact beds for belt conveyors are reinforced steel or polymer systems designed to absorb high-impact forces, protecting belts and structures in mining, quarrying, and bulk material handling.
WHERE IS IT USED
Impact bed is widely used in various industries that need to convey lumpy and granular materials, such as mining, coal, harbor, electric power, cement and so on. In these industries, the conveying capacity of materials is larger, the falling height is higher, and the impact force on the conveyor belt is also larger, so the application of impact bed can effectively protect the conveyor belt and improve the reliability and stability of the conveying system.
PRODUCT DESIGN
1.Top layer of low friction UHMW and bottom layer of high impact SBR rubber.
2.Wings adjust to 20°, 35° and 45° to contain material transferred to load zone.
3.Rigid, structurally sound frame provides extra support.
4.Increases the lifespan of primary belts up to 3 time
5.Reduces belt perforation and damage
6.Reduces impact roller consumption
7.Increases equipment availability
8.Can contribute to increased tonnage on a belt.
THE CONVEYOR BELT HAS THE FOLLOWING DESIGN
Our impact beds are made from heavy-duty structural steel, and each is designed to CEMA standards. They’re fixed or adjustable and designed to last.
1Single-layer Structure: Some simple impact beds consist of only one layer of shock-absorbing material, directly installed under the conveyor belt to provide basic impact resistance. For example, in some small-scale conveying systems with low requirements for impact resistance, a single layer of rubber sheet can be used as an impact bed.
22.Multi-layer Structure 1)Upper Layer - Contact Layer: Usually made of Ultra High Molecular Weight Polyethylene (UHMW). It has a smooth surface with a low friction coefficient, which can reduce the friction between the conveyor belt and the impact bed, enabling the belt to slide smoothly and reducing wear7. 2)Middle Layer - Shock-absorbing Layer: Composed of high-elasticity special rubber. This layer is the core part for absorbing impact energy. When materials fall onto the conveyor belt, the rubber layer deforms elastically to absorb and disperse the impact force, protecting the conveyor belt from damage136. Bottom Layer - Support Layer: It is generally made of metal materials such as aluminum or steel. It serves as a support and fixation for the entire impact bed, providing stability and strength. Some bottom layers are also equipped with installation rails or fixing holes for convenient installation and connection with the conveyor belt support structure.
TABLE OF TECHNICAL CHARACTERISTICS
FEATURES AND BENEFITS
1. Three Decades of Expertise
Established in 1994, we bring 30+ years of specialized experience in bulk material handling equipment manufacturing and system integration, ensuring deep industry insights and technical mastery.
2. Robust China-Based Supply Chain
Leverage our vertically integrated supply network with long-term partnerships with certified Chinese steel mills, foundries, and component suppliers, guaranteeing cost efficiency, quality consistency, and on-time delivery.
3. Financial Strength & Flexible Terms
Backed by solid financial reserves, we offer tailored payment solutions for cyclical procurement (e.g., staggered payments, L/C flexibility) to optimize clients’ cash flow management.
4. Risk-Mitigated Operations
Proactive risk control frameworks minimize contractual, quality, and delivery risks: ISO 9001-certified quality assurance protocols Dual-source procurement strategies for critical components Escrow-backed performance guarantees
5. End-to-End Customization
Deliver turnkey solutions spanning design, fabrication, automation integration, and lifecycle support, tailored to site-specific requirements (e.g., extreme climates, hazardous zones).
6. After-Sales Excellence
24/7 multilingual technical support and a global spare parts network ensure <12-hour response times for critical breakdowns.
INSTALLATION AND COMMISSIONING FROM PROFESSIONALS
JUXIN also provides services for the installation and commissioning of conveyor equipment. Our team of experienced specialists will efficiently set up the operation of the conveyor line at your enterprise in a timely manner. We also offer installation supervision, where our specialist will visit your facility after equipment delivery to oversee the installation and launch process carried out by your personnel.
PRE-SALES：EQUIPMENT SELECTION
Assisting customers in selecting the most suitable belt conveyor for their specific needs and requirements. Additionally, we offer technical advice and guidance to facilitate informed decision-making on bulk material handling equipment. Furthermore, we can provide the following information:
• Customized solutions and design services
• Delivery lead time
• Equipment operation and maintenance
• Environmental and safety measures
• Integration with existing equipment
AFTER-SALES: 24/7 HOTLINE SUPPORT
We have established a hotline (+86 18622502901) to promptly address customer inquiries, feedback, and complaints. Our support is available 24 hours a day, seven days a week. Generally, our engineers will work remotely to resolve your issues.
- We provide training for customers on effective and safe operation and maintenance of the belt conveyor.
- We offer technical support and troubleshooting assistance to address any operational issues or concerns with the belt conveyor.
- We supply spare parts and components as needed, ensuring prompt delivery and compatibility with the specific belt conveyor model.
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