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Mobile Grasshopper Conveyor
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PRODUCT INTRODUCTION
The Mobile Grasshopper Conveyor are advanced material handling systems designed specifically for the transportation of bulk materials such as gravel, sand, and crushed stone. These conveyors are engineered to handle varying distances and elevations with ease, providing an efficient and cost-effective solution for aggregate processing and transport. The Mobile Grasshopper Conveyor are ideal for environments that require flexibility, mobility, and robust performance to manage large volumes of materials in mining, construction, and aggregate operations.
WHERE IS IT USED
The Mobile Grasshopper Conveyor are widely used in industries that deal with bulk materials, including:
1. Aggregate Processing: Essential for transporting sand, gravel, and crushed stone between crushers, screens, and stockpiles in quarries and aggregate plants.
2. Mining: Used for transporting mined materials from extraction points to processing areas or stockpiles, providing a continuous and efficient flow of materials.
3. Construction: Utilized in construction projects for transporting aggregates, concrete, and other materials to various worksite locations, helping optimize material flow in projects.
4. Recycling Plants: In recycling facilities, the Mobile Grasshopper Conveyor can be used to transport aggregates and processed materials for further handling, sorting, or disposal.
5. Ports and Terminals: Facilitates the movement of bulk materials like coal, iron ore, or aggregates from storage areas to shipping docks in port operations, improving efficiency in bulk handling.
The Mobile Grasshopper Conveyor are essential for industries that require effective and versatile material handling solutions across different stages of processing, transport, and stockpiling.
PRODUCT DESIGN
The long-life and high-sealing rollers designed and produced by JUXIN are primarily developed to address the current issues in belt conveyor roller manufacturing, including low accuracy, high rotation resistance coefficient, excessive running noise, poor sealing, and inadequate design life. The rollers feature a fully sealed, waterproof, and dustproof structure, with the bearing assembly utilizing high-precision bearing chambers and special high-quality bearings. They offer advantages such as refined structure, low noise, maintenance-free operation, extended service life (over 30,000 hours), and reliable performance. Therefore, they are an excellent choice for advanced belt conveyor systems.
THE CONVEYOR BELT HAS THE FOLLOWING DESIGN
The Mobile Grasshopper Conveyor are constructed with robust materials to withstand heavy loads and harsh working conditions:
1 Heavy-Duty Steel Frame: The frame is made from high-strength steel, ensuring stability and durability even when handling heavy, abrasive materials like aggregates.
2 Abrasion-Resistant Conveyor Belts: The belts are specially designed to handle the abrasive nature of aggregates, such as gravel and sand, ensuring long service life and efficient material movement.
3 Durable Support Structures: The support structures are reinforced with high-strength materials to withstand heavy loads and prevent deformation during operation.
4 Corrosion-Resistant Coatings: Key components of the Mobile Grasshopper Conveyor are coated with anti-corrosion materials, protecting the system from the effects of weather and abrasive particles.
5 Safety Features: The conveyors include safety features such as emergency stop buttons, belt guards, and overload protection to ensure safe operation in demanding environments.
TABLE OF TECHNICAL CHARACTERISTICS
|
Model - Standard Model |
JTS7025 |
|
Length (m) |
25 (82.02ft) |
|
Capacity (t/h) |
200-500 |
|
Radial Stockpile Volume (t), 120 degrees |
10,530 |
|
Radial Stockpile Volume (t), 270 degrees |
20,930 |
|
Max. Discharging Height (m) |
9.3 (30.51ft) |
|
The reference density is 1.6t/m³. |
|
|
Model - Standard Model |
JTS7032 |
|
Length (m) |
32 (104.98ft) |
|
Capacity (t/h) |
500 |
|
Radial Stockpile Volume (t), 120 degrees |
20,975 |
|
Radial Stockpile Volume (t), 270 degrees |
42,105 |
|
Max. Discharging Height (m) |
10.5 (32.97ft) |
|
The reference density is 1.6t/m³. |
|
|
Model - Standard Model |
JTS3042 |
|
Length (m) |
42 (137.79ft) |
|
Capacity (t/h) |
500-1000 |
|
Radial Stockpile Volume (t), 120 degrees |
45,345 |
|
Radial Stockpile Volume (t), 270 degrees |
91,785 |
|
Max. Discharging Height (m) |
13.6 (44.61ft) |
|
The reference density is 1.6t/m³. |
|
|
Model - Standard Model |
JTS5051 |
|
Length (m) |
51 (167.32ft) |
|
Capacity (t/h) |
500-3000 |
|
Radial Stockpile Volume (t), 120 degrees |
81,890 |
|
Radial Stockpile Volume (t), 270 degrees |
166,145 |
|
Max. Discharging Height (m) |
17.5 (57.41ft) |
|
The reference density is 1.6t/m³. |
|
|
Model - Standard Model |
JTS5058 |
|
Length (m) |
58 (190.28ft) |
|
Capacity (t/h) |
200-3000 |
|
Radial Stockpile Volume (t), 120 degrees |
115,050 |
|
Radial Stockpile Volume (t), 270 degrees |
234,365 |
|
Max. Discharging Height (m) |
19.6 (64.30ft) |
|
The reference density is 1.6t/m³. |
|
|
Options For Portable Telescopic Stacker Conveyor |
|
25-58m (Customized Length) |
|
Fully Automatic PLC Stockpiling Program |
|
Radio Remote Control System |
|
Integrated Generator for Fully Independent Unit |
|
Fully Sealed Feed-in / Transfer and Discharge Points to Eliminate / Reduce Spillage On Site |
|
Dust Suppression Measures: Dust Covers, Dust Extraction, Rubber 'sock' Chutes, Water Suppression and Many More. |
|
Belt Update |
|
Idlers and Pulleys |
|
250 Micron Paint Finish |
|
Fully Mobile Tracked / Wheeled or Unrivalled Mobility On Site |
FEATURES AND BENEFITS
1. Portability & Rapid Deployment
Lightweight modular design enables quick assembly and relocation, ideal for temporary or shifting work sites (e.g., construction zones, agricultural fields).
2. Adjustable Inclines
Customizable incline angles (typically 0°–30°) allow optimal material flow control for diverse terrain and operational needs.
3. High-Strength Construction
Built with heavy-duty steel frames and precision-quenched shafts, ensuring durability under heavy loads (e.g., 30% above industry standards).
4. Energy Efficiency
Optimized motor systems reduce power consumption while maintaining high throughput (e.g., 50–100 tons/hour depending on configuration)6.
5. Low Maintenance
Sealed bearings and corrosion-resistant coatings minimize wear, even in harsh environments (e.g., dust, moisture).
INSTALLATION AND COMMISSIONING FROM PROFESSIONALS
JUXIN also provides services for the installation and commissioning of conveyor equipment. Our team of experienced specialists will efficiently set up the operation of the conveyor line at your enterprise in a timely manner. We also offer installation supervision, where our specialist will visit your facility after equipment delivery to oversee the installation and launch process carried out by your personnel.
PRE-SALES：EQUIPMENT SELECTION
Assisting customers in selecting the most suitable belt conveyor for their specific needs and requirements. Additionally, we offer technical advice and guidance to facilitate informed decision-making on bulk material handling equipment. Furthermore, we can provide the following information:
• Customized solutions and design services
• Delivery lead time
• Equipment operation and maintenance
• Environmental and safety measures
• Integration with existing equipment
AFTER-SALES: 24/7 HOTLINE SUPPORT
We have established a hotline (+86 18622502901) to promptly address customer inquiries, feedback, and complaints. Our support is available 24 hours a day, seven days a week. Generally, our engineers will work remotely to resolve your issues.
- We provide training for customers on effective and safe operation and maintenance of the belt conveyor.
- We offer technical support and troubleshooting assistance to address any operational issues or concerns with the belt conveyor.
- We supply spare parts and components as needed, ensuring prompt delivery and compatibility with the specific belt conveyor model.
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