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Portable stacker conveyor
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PRODUCT INTRODUCTION
The Portable Stacker Conveyor is a versatile and mobile material handling system designed for stockpiling, transferring, and unloading bulk materials in various industries. This type of conveyor is mounted on a movable frame, allowing it to be easily repositioned on job sites, making it an ideal solution for applications where flexibility and mobility are essential. The Portable Stacker Conveyor is typically used for material stockpiling, particularly in industries such as mining, aggregates, and construction. It is capable of handling large volumes of material and can be extended or retracted, offering adjustable stacking heights for various needs. With its portability, the Portable Stacker Conveyor provides an efficient and space-saving method of material handling without the need for permanent infrastructure.
WHERE IS IT USED
The Portable Stacker Conveyor is widely used across several industries where mobility, flexibility, and efficient stockpiling or material handling are critical:
Mining: In mining operations, the Portable Stacker Conveyor is used for stockpiling materials like coal, ore, or aggregates. It allows for quick movement and reconfiguration, especially in mining sites with changing material processing needs.
1. Aggregates:The Portable Stacker Conveyor is an essential tool in aggregate plants for stacking gravel, sand, crushed stone, and other bulk materials. Its portability makes it easy to move around as production areas change.
2. Construction:2.In construction sites, the Portable Stacker Conveyor helps move construction materials such as soil, sand, and gravel. The ability to move the conveyor system to different locations is especially beneficial in large or evolving projects.
3. Recycling:The Portable Stacker Conveyor is used in recycling centers to stack or transport materials like paper, plastic, and metals. Its mobility is valuable for handling diverse waste materials across different areas of the recycling plant.
4. Agriculture:4.In agricultural settings, the Portable Stacker Conveyor is used to stack grains, fertilizers, and other bulk agricultural products. Its easy mobility makes it ideal for loading and unloading materials in large storage areas.
The Portable Stacker Conveyor is ideal for industries where materials need to be moved, stacked, or stored in a flexible manner with minimal space requirements.
PRODUCT DESIGN
1.Movable Frame: The core design feature of the Portable Stacker Conveyor is its moveable frame. Mounted on wheels or tracks, it provides ease of mobility around job sites, allowing operators to reposition the conveyor as needed.
2. Adjustable Length: The Portable Stacker Conveyor comes with an extendable design, allowing the conveyor length to be adjusted to suit different stacking heights and material handling needs.
3. Inclined Conveyor Belt: The conveyor belt is usually inclined to facilitate the efficient transfer of materials from one point to another. The angle of the incline can be adjusted to optimize material flow and improve stacking efficiency.
4. Simple Control System: The Portable Stacker Conveyor is designed with user-friendly controls that allow for easy operation, including adjusting the belt speed, extension/retraction, and angle of incline.
5. Durable Construction: Designed for heavy-duty applications, the Portable Stacker Conveyor features a rugged construction that can withstand challenging environments. It is engineered to endure high loads, tough materials, and long working hours.
THE CONVEYOR BELT HAS THE FOLLOWING DESIGN
The Portable Stacker Conveyor is built with materials that ensure durability, reliability, and easy maintenance:
1 Steel Frame: The frame of the Portable Stacker Conveyor is typically made of high-strength steel, offering stability and support for the conveyor system even under heavy loads.
2 Rubber Conveyor Belt: The belt is made from durable rubber, providing excellent grip and wear resistance, which is essential for transporting various materials.
3 Corrosion-Resistant Components: The components of the Portable Stacker Conveyor are coated with corrosion-resistant materials to protect against environmental wear and tear, making it suitable for outdoor and heavy-duty use.
4 Adjustable Support Legs: The Portable Stacker Conveyor comes with adjustable support legs to stabilize the system and ensure consistent operation on uneven ground.
5 Heavy-Duty Wheels or Tracks: The mobility of the Portable Stacker Conveyor is ensured by heavy-duty wheels or tracks, designed for easy transportation across rough terrains.
TABLE OF TECHNICAL CHARACTERISTICS
|
Model - Standard Model |
JTS7025 |
|
Length (m) |
25 (82.02ft) |
|
Capacity (t/h) |
200-500 |
|
Radial Stockpile Volume (t), 120 degrees |
10,530 |
|
Radial Stockpile Volume (t), 270 degrees |
20,930 |
|
Max. Discharging Height (m) |
9.3 (30.51ft) |
|
The reference density is 1.6t/m³. |
|
|
Model - Standard Model |
JTS7032 |
|
Length (m) |
32 (104.98ft) |
|
Capacity (t/h) |
500 |
|
Radial Stockpile Volume (t), 120 degrees |
20,975 |
|
Radial Stockpile Volume (t), 270 degrees |
42,105 |
|
Max. Discharging Height (m) |
10.5 (32.97ft) |
|
The reference density is 1.6t/m³. |
|
|
Model - Standard Model |
JTS3042 |
|
Length (m) |
42 (137.79ft) |
|
Capacity (t/h) |
500-1000 |
|
Radial Stockpile Volume (t), 120 degrees |
45,345 |
|
Radial Stockpile Volume (t), 270 degrees |
91,785 |
|
Max. Discharging Height (m) |
13.6 (44.61ft) |
|
The reference density is 1.6t/m³. |
|
|
Model - Standard Model |
JTS5042 |
|
Length (m) |
42 (137.79ft) |
|
Capacity (t/h) |
1200-3000 |
|
Radial Stockpile Volume (t), 120 degrees |
50,390 |
|
Radial Stockpile Volume (t), 270 degrees |
101,455 |
|
Max. Discharging Height (m) |
14.6 (47.90ft) |
|
The reference density is 1.6t/m³. |
|
|
Model - Standard Model |
JTS5051 |
|
Length (m) |
51 (167.32ft) |
|
Capacity (t/h) |
500-3000 |
|
Radial Stockpile Volume (t), 120 degrees |
81,890 |
|
Radial Stockpile Volume (t), 270 degrees |
166,145 |
|
Max. Discharging Height (m) |
17.5 (57.41ft) |
|
The reference density is 1.6t/m³. |
|
|
Model - Standard Model |
JTS5058 |
|
Length (m) |
58 (190.28ft) |
|
Capacity (t/h) |
200-3000 |
|
Radial Stockpile Volume (t), 120 degrees |
115,050 |
|
Radial Stockpile Volume (t), 270 degrees |
234,365 |
|
Max. Discharging Height (m) |
19.6 (64.30ft) |
|
The reference density is 1.6t/m³. |
|
|
Options For Portable Telescopic Stacker Conveyor |
|
25-58m (Customized Length) |
|
Fully Automatic PLC Stockpiling Program |
|
Radio Remote Control System |
|
Integrated Generator for Fully Independent Unit |
|
Fully Sealed Feed-in / Transfer and Discharge Points to Eliminate / Reduce Spillage On Site |
|
Dust Suppression Measures: Dust Covers, Dust Extraction, Rubber 'sock' Chutes, Water Suppression and Many More. |
|
Belt Update |
|
Idlers and Pulleys |
|
250 Micron Paint Finish |
|
Fully Mobile Tracked / Wheeled or Unrivalled Mobility On Site |
FEATURES AND BENEFITS
1. Portability & Rapid Deployment
Lightweight modular design enables quick assembly and relocation, ideal for temporary or shifting work sites (e.g., construction zones, agricultural fields).
2. Adjustable Inclines
Customizable incline angles (typically 0°–30°) allow optimal material flow control for diverse terrain and operational needs.
3. High-Strength Construction
Built with heavy-duty steel frames and precision-quenched shafts, ensuring durability under heavy loads (e.g., 30% above industry standards).
4. Energy Efficiency
Optimized motor systems reduce power consumption while maintaining high throughput (e.g., 50–100 tons/hour depending on configuration)6.
5. Low Maintenance
Sealed bearings and corrosion-resistant coatings minimize wear, even in harsh environments (e.g., dust, moisture).
INSTALLATION AND COMMISSIONING FROM PROFESSIONALS
JUXIN also provides services for the installation and commissioning of conveyor equipment. Our team of experienced specialists will efficiently set up the operation of the conveyor line at your enterprise in a timely manner. We also offer installation supervision, where our specialist will visit your facility after equipment delivery to oversee the installation and launch process carried out by your personnel.
PRE-SALES：EQUIPMENT SELECTION
Assisting customers in selecting the most suitable belt conveyor for their specific needs and requirements. Additionally, we offer technical advice and guidance to facilitate informed decision-making on bulk material handling equipment. Furthermore, we can provide the following information:
• Customized solutions and design services
• Delivery lead time
• Equipment operation and maintenance
• Environmental and safety measures
• Integration with existing equipment
AFTER-SALES: 24/7 HOTLINE SUPPORT
We have established a hotline (+86 18622502901) to promptly address customer inquiries, feedback, and complaints. Our support is available 24 hours a day, seven days a week. Generally, our engineers will work remotely to resolve your issues.
- We provide training for customers on effective and safe operation and maintenance of the belt conveyor.
- We offer technical support and troubleshooting assistance to address any operational issues or concerns with the belt conveyor.
- We supply spare parts and components as needed, ensuring prompt delivery and compatibility with the specific belt conveyor model.
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