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Conveyor Head pulley

JUXIN Conveyor head pulleys are high-tensile steel components with precision-quenched shafts, designed to provide heavy-duty power transmission while ensuring maximum traction and operational reliability in belt conveyor systems.

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PRODUCT INTRODUCTION

A conveyor head drive pulley is a component of a conveyor system that is located at the discharge end of the conveyor. It is typically larger in diameter than other pulleys in the system and is designed to rotate at a higher speed to provide the necessary driving force for the conveyor belt. The head drive pulley is responsible for driving the conveyor belt and is often referred to as the head pulley. The design of the conveyor head drive pulley is critical to the performance and efficiency of the conveyor system. It must be designed to provide sufficient driving force for the conveyor belt while also being strong enough to withstand the forces generated by the system.

WHERE IS IT USED

Conveyor head drive pulleys are used in a variety of industries and applications where materials need to be transported from one location to another. They are commonly used in mining, construction, agriculture, and manufacturing industries, among others. Conveyor systems that use head drive pulleys can be found in airports, warehouses, distribution centers, and other facilities where materials handling is required. The head drive pulley is typically located at the discharge end of the conveyor and is responsible for driving the conveyor belt, which moves the materials along the conveyor system. Magnetic conveyor pulleys are commonly used in recycling operations to separate and remove ferrous materials from waste streams.

PRODUCT DESIGN

Bend pulleys are designed with a convex shape to match the curvature of the conveyor belt as it travels around the bend. This design minimizes the risk of belt misalignment and reduces stress on the belt. Bend pulleys are strategically placed to guide the conveyor belt smoothly around bends. The number of bend pulleys and their locations depend on the specific conveyor system design and the radius of the bend. Like other conveyor pulleys, a bend pulley may be equipped with lagging material on its surface to enhance traction between the pulley and the belt. Common lagging materials include rubber or ceramic.

THE CONVEYOR BELT HAS THE FOLLOWING DESIGN

1 Drum or shell: The drum or shell is the main body of the head drive pulley. It is typically a cylindrical shape and is made of steel or other durable materials. The surface of the drum or shell is designed to provide adequate traction for the conveyor belt.
2 Shaft: The shaft is the component that supports the drum or shell of the head drive pulley. It is typically made of steel and is mounted on bearings that are attached to the conveyor structure.
3 Bearings: The bearings are the components that support the shaft of the head drive pulley. They are typically mounted on the conveyor structure and are designed to allow the shaft to rotate smoothly.
4 Electric motor: The electric motor is the component that provides the power to drive the head drive pulley. It is typically mounted on a motor mount or housing that is attached to the conveyor structure.
5 Gearbox or belt drive system: The gearbox or belt drive system is the component that connects the electric motor to the head drive pulley. It allows for variable speed control and is designed to provide the necessary torque and speed to move materials along the conveyor belt.
6 Safety features: The head drive pulley may also include safety features such as guards to protect workers from moving parts and a braking system to control the speed of the conveyor belt.

TABLE OF TECHNICAL CHARACTERISTICS


BW 500	D	[T] KN·m 0.63	[δ] KN	A	L	L2 495
BW 500	250	[T] KN·m 0.63	15	850	600	L2 495
650 800	315	1.0	20	1000 1300	750 950	495 495 495 570 570 570 570 720 720
	400	1.25	20
	500	1.6	30
	315	1.25	25
	400	2.0	35
	500	3.5	40
	630	4.1	40
	315	1.25	25
	400	2.0	30
1000 1200	500	2.5	30	1300 1400 1500 1750	1150 1400	720 740 740 740 870 820 840 840 840 840 965
	630	6	50
	800	7	50
	1000	12	80
	1250	40	270
	400	2.5	30
	500	6.3	75
	630	6	40
	800	12	73
	1000	12	80
	500	6.3	60
1400 1600	630	12	52	1850 1900 2050 2050 2100 2250 2250	1800	975 975 1025 1150 1125 1125 1250 1235 1245
	800	20	110
	1000	27	160
	1250	52	320
	800	20	100
	1000	27	160
	1250	52	260
	800	20	120
	1000	27	160
1800 BW 500	1250	66	450	2350 2350 2450 2500 2550 2550 A 850	2000 L 600	1375 1385 1335 1430 1485 1485 L2 495 495 495
	1400	80	520
	800	20	160
	1000	40	320
	1250	66	450
	1400	80	450
	D	[T] KN·m	[δ] KN
	250	0.63	15
	315	1.0	20
	400	1.25	20
650	500	1.6	30	1000	750	495 570 570 570
	315	1.25	25
	400	2.0	35
	500	3.5	40
800	630	4.1	40	1300	950	570 720 720 720 740
	315	1.25	25
	400	2.0	30
	500	2.5	30
	630	6	50

FEATURES AND BENEFITS

1. Superior Material Selection
Constructed exclusively from high-grade steel alloys for optimal structural integrity and load-bearing capacity.

2. Advanced Heat Treatment
All pulley shafts undergo precision quenching processes, achieving HRC 50-60 surface hardness for extreme wear resistance.

3. Enhanced Performance Characteristics
• 30-40% increased surface hardness compared to standard rollers • Exceptional abrasion resistance reduces material degradation by up to 60% • 50% longer operational lifespan than conventional alternatives

4. Application Versatility
Suitable for extreme operating conditions including: • High-temperature environments (up to 450°C) • Heavy-load scenarios (30% above industry standard) • Corrosive atmospheres (optional coatings available)

INSTALLATION AND COMMISSIONING FROM PROFESSIONALS

JUXIN also provides services for the installation and commissioning of conveyor equipment. Our team of experienced specialists will efficiently set up the operation of the conveyor line at your enterprise in a timely manner. We also offer installation supervision, where our specialist will visit your facility after equipment delivery to oversee the installation and launch process carried out by your personnel.

PRE-SALES：EQUIPMENT SELECTION

Assisting customers in selecting the most suitable belt conveyor for their specific needs and requirements. Additionally, we offer technical advice and guidance to facilitate informed decision-making on bulk material handling equipment. Furthermore, we can provide the following information:

• Customized solutions and design services

• Delivery lead time

• Equipment operation and maintenance

• Environmental and safety measures

• Integration with existing equipment

AFTER-SALES: 24/7 HOTLINE SUPPORT

We have established a hotline (+86 18622502901) to promptly address customer inquiries, feedback, and complaints. Our support is available 24 hours a day, seven days a week. Generally, our engineers will work remotely to resolve your issues.
- We provide training for customers on effective and safe operation and maintenance of the belt conveyor.
- We offer technical support and troubleshooting assistance to address any operational issues or concerns with the belt conveyor.
- We supply spare parts and components as needed, ensuring prompt delivery and compatibility with the specific belt conveyor model.

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juxin@hbjuxin.com

Our experts will calculate the mobile belt conveyor and provide the price.

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+86-22-27283739

+8618622502901

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