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Large Inclination Belt Conveyor
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PRODUCT INTRODUCTION
The large inclination belt conveyors are equipped with cleats or flights on the belt to prevent materials from sliding back down the incline, ensuring secure transportation without spillage or slippage. Some common applications of high inclination belt conveyors include transporting bulk materials such as coal, ore, sand, gravel, and agricultural products in industries such as mining, construction, agriculture, and manufacturing.
WHERE IS IT USED
1.In the mining industry, high angle belt conveyors are utilized for the transportation of various materials such as coal, ores, and minerals from the mining site to processing plants or storage facilities. These conveyors play a crucial role in ensuring efficient and uninterrupted material handling in mining operations.
2.In the construction industry, high angle belt conveyors are employed for the movement of construction materials such as sand, gravel, and concrete. They are commonly used in projects situated in hilly or rugged terrains where traditional flat conveyors are not suitable.
3.The agriculture industry also benefits from high angle belt conveyors for tasks such as loading and unloading crops, transporting grains, and handling fertilizers. These conveyors enable efficient movement of agricultural products across different stages of production and distribution.
PRODUCT DESIGN
Material loading: The material is loaded at the feed end of the high-angle belt conveyor using loading buckets, funnels, or other appropriate devices.
Belt running: The motor initiates the movement of the reinforced rubber or wear-resistant belts with sufficient tensile strength and wear resistance.
Material handling: The belt ascends along the inclined section of the conveyor, with the tilt angle adjustable to meet specific requirements.
Auxiliary devices: To ensure stable material conveyance, side baffles and guide rollers are typically installed on large-angle belt conveyors to prevent slipping or tilting during operation.
THE CONVEYOR BELT HAS THE FOLLOWING DESIGN
1Belt Selection: The belt should have high tensile strength, abrasion resistance, and flexibility to accommodate the corrugated sidewall and cleats.
2Sidewall Configuration: The sidewalls of the conveyor belt are corrugated to provide rigidity and prevent spillage of materials.
3Cleat Design: Cleats are attached to the belt at regular intervals to prevent material from sliding back.
4Belt Support: These can include idler rollers, impact beds, and skirting systems. The support structures are designed to minimize belt wear and reduce spillage.
5Drive System: The drive system of the conveyor includes a motor, gearbox, and pulleys to provide the necessary power for material transportation.
6Chutes and Transfer Points: Proper design of chutes and transfer points is essential to minimize material spillage.
TABLE OF TECHNICAL CHARACTERISTICS
|
BW |
Height of side wall |
Angle |
Belt speed |
Partition spacing/capacity （m3/h） |
Power |
||
|
（mm） |
（mm） |
（°） |
(m/s) |
DJA/DJ型 |
DJC型 |
DJF型 |
(kw) |
|
400
|
60 |
30～90
|
0.8～2.0
|
126/12 |
126/4 |
126/20 |
1.5～18.5
|
|
80 |
126/22 |
126/8 |
126/27 |
||||
|
100 |
126/32 |
126/11 |
126/33 |
||||
|
500
|
80 |
0.8～2.0
|
126/31 |
126/11 |
126/37 |
1.5～30
|
|
|
100 |
126/45 |
126/16 |
126/45 |
||||
|
120 |
252/34 |
126/25 |
126/55 |
||||
|
650
|
100 |
0.8～2.0
|
126/63 |
126/23 |
126/63 |
2.2～45
|
|
|
120 |
252/48 |
126/35 |
126/77 |
||||
|
160 |
252/66 |
252/24 |
252/85 |
||||
|
800
|
120 |
0.8～2.5
|
252/63 |
126/46 |
126/102 |
3.0～160
|
|
|
160 |
252/91 |
252/33 |
252/115 |
||||
|
200 |
378/100 |
252/55 |
252/148 |
||||
|
1000
|
160 |
1.0～2.5
|
252/122 |
252/44 |
252/155 |
5.5～315
|
|
|
200 |
378/134 |
252/73 |
252/199 |
||||
|
240 |
378/200 |
252/110 |
252/244 |
||||
|
1200
|
160 |
1.0～3.15
|
252/152 |
252/56 |
252/195 |
5.5～560
|
|
|
200 |
378/168 |
252/92 |
252/250 |
||||
|
240 |
378/251 |
252/138 |
252/306 |
||||
|
300 |
336/354 |
336/134 |
336/335 |
||||
|
1400
|
200 |
1.0～3.15
|
378/202 |
252/111 |
252/301 |
7.5～560
|
|
|
240 |
378/302 |
252/166 |
252/368 |
||||
|
300 |
336/431 |
336/163 |
336/408 |
||||
|
400 |
420/637 |
420/250 |
420/566 |
||||
|
1600
|
200 |
1.25～3.15
|
378/236 |
252/130 |
252/352 |
15～560
|
|
|
240 |
378/352 |
252/194 |
252/430 |
||||
|
300 |
336/508 |
336/192 |
336/482 |
||||
|
400 |
420/751 |
420/295 |
420/668 |
||||
FEATURES AND BENEFITS
Compared to other methods of bulk material transportation, the large inclination belt conveyor offers the following advantages:
It possesses the advantages of a simple structure, reliable operation, convenient maintenance, and features such as large inclined angle conveying, compact structure, and minimal space occupation. Therefore, it is an ideal equipment for conveying materials at large incline angles and for vertical lifting.
When mechanized belt conveyor is used to convey materials, the overall investment cost is low, resulting in approximately 20%-30% savings on the initial investment cost.
In comparison to ordinary belt conveyors, bucket elevators, and scraper conveyors, this machine demonstrates superior comprehensive technical performance.
With its large conveying capacity and higher lifting height capability (up to 500m vertically), it allows for smooth transition from horizontal to sloping or vertical orientations.
Low energy consumption combined with a simple structure makes maintenance convenient.
The belt exhibits high strength and has a long service life.
INSTALLATION AND COMMISSIONING FROM PROFESSIONALS
JUXIN also provides services for the installation and commissioning of conveyor equipment. Our team of experienced specialists will efficiently set up the operation of the conveyor line at your enterprise in a timely manner. We also offer installation supervision, where our specialist will visit your facility after equipment delivery to oversee the installation and launch process carried out by your personnel.
PRE-SALES：EQUIPMENT SELECTION
Assisting customers in selecting the most suitable belt conveyor for their specific needs and requirements. Additionally, we offer technical advice and guidance to facilitate informed decision-making on bulk material handling equipment. Furthermore, we can provide the following information:
• Customized solutions and design services
• Delivery lead time
• Equipment operation and maintenance
• Environmental and safety measures
• Integration with existing equipment
AFTER-SALES: 24/7 HOTLINE SUPPORT
We have established a hotline (+86 18622502901) to promptly address customer inquiries, feedback, and complaints. Our support is available 24 hours a day, seven days a week. Generally, our engineers will work remotely to resolve your issues.
- We provide training for customers on effective and safe operation and maintenance of the belt conveyor.
- We offer technical support and troubleshooting assistance to address any operational issues or concerns with the belt conveyor.
- We supply spare parts and components as needed, ensuring prompt delivery and compatibility with the specific belt conveyor model.
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