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Large Inclination Belt Conveyor

The large inclination belt conveyor is a specialized type of conveyor system designed to efficiently transport materials at steep angles, typically ranging from 30 to 90 degrees. This type of conveyor is commonly utilized in applications where space is limited and materials need to be transported vertically or at a steep incline.

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PRODUCT INTRODUCTION

 

The large inclination belt conveyors are equipped with cleats or flights on the belt to prevent materials from sliding back down the incline, ensuring secure transportation without spillage or slippage. Some common applications of high inclination belt conveyors include transporting bulk materials such as coal, ore, sand, gravel, and agricultural products in industries such as mining, construction, agriculture, and manufacturing. 

 

WHERE IS IT USED

1.In the mining industry, high angle belt conveyors are utilized for the transportation of various materials such as coal, ores, and minerals from the mining site to processing plants or storage facilities. These conveyors play a crucial role in ensuring efficient and uninterrupted material handling in mining operations. 

2.In the construction industry, high angle belt conveyors are employed for the movement of construction materials such as sand, gravel, and concrete. They are commonly used in projects situated in hilly or rugged terrains where traditional flat conveyors are not suitable. 

3.The agriculture industry also benefits from high angle belt conveyors for tasks such as loading and unloading crops, transporting grains, and handling fertilizers. These conveyors enable efficient movement of agricultural products across different stages of production and distribution. 

 

PRODUCT DESIGN

Material loading: The material is loaded at the feed end of the high-angle belt conveyor using loading buckets, funnels, or other appropriate devices.

Belt running: The motor initiates the movement of the reinforced rubber or wear-resistant belts with sufficient tensile strength and wear resistance. 

Material handling: The belt ascends along the inclined section of the conveyor, with the tilt angle adjustable to meet specific requirements. 

Auxiliary devices: To ensure stable material conveyance, side baffles and guide rollers are typically installed on large-angle belt conveyors to prevent slipping or tilting during operation.

THE CONVEYOR BELT HAS THE FOLLOWING DESIGN

1Belt Selection: The belt should have high tensile strength, abrasion resistance, and flexibility to accommodate the corrugated sidewall and cleats.

2Sidewall Configuration: The sidewalls of the conveyor belt are corrugated to provide rigidity and prevent spillage of materials.

3Cleat Design: Cleats are attached to the belt at regular intervals to prevent material from sliding back.

4Belt Support: These can include idler rollers, impact beds, and skirting systems. The support structures are designed to minimize belt wear and reduce spillage.

5Drive System: The drive system of the conveyor includes a motor, gearbox, and pulleys to provide the necessary power for material transportation.

6Chutes and Transfer Points: Proper design of chutes and transfer points is essential to minimize material spillage.

TABLE OF TECHNICAL CHARACTERISTICS

BW 

Height of side wall

Angle

Belt speed

Partition spacing/capacity

 (m3/h)

Power 

(mm)

(mm)

(°)

(m/s)

 DJA/DJ型

 DJC型

 DJF型

 (kw)

 

400

 

60

 

 

 

 

 

 

 

 

 

 

 

 

30~90

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

0.8~2.0

 

126/12

126/4

126/20

 

1.5~18.5

 

80

126/22

126/8

126/27

100

126/32

126/11

126/33

 

500

 

80

 

0.8~2.0

 

126/31

126/11

126/37

 

1.5~30

 

100

126/45

126/16

126/45

120

252/34

126/25

126/55

 

650

 

100

 

0.8~2.0

 

126/63

126/23

126/63

 

2.2~45

 

120

252/48

126/35

126/77

160

252/66

252/24

252/85

 

800

 

120

 

0.8~2.5

 

252/63

126/46

126/102

 

3.0~160

 

160

252/91

252/33

252/115

200

378/100

252/55

252/148

 

1000

 

160

 

1.0~2.5

 

252/122

252/44

252/155

 

5.5~315

 

200

378/134

252/73

252/199

240

378/200

252/110

252/244

 

1200

 

 

160

 

1.0~3.15

 

 

252/152

252/56

252/195

 

5.5~560

 

 

200

378/168

252/92

252/250

240

378/251

252/138

252/306

300

336/354

336/134

336/335

 

1400

 

 

200

 

1.0~3.15

 

 

378/202

252/111

252/301

 

7.5~560

 

 

240

378/302

252/166

252/368

300

336/431

336/163

336/408

400

420/637

420/250

420/566

 

1600

 

 

200

 

1.25~3.15

 

 

378/236

252/130

252/352

 

15~560

 

 

240

378/352

252/194

252/430

300

336/508

336/192

336/482

400

420/751

420/295

420/668

 

FEATURES AND BENEFITS

Compared to other methods of bulk material transportation, the large inclination belt conveyor offers the following advantages: 

It possesses the advantages of a simple structure, reliable operation, convenient maintenance, and features such as large inclined angle conveying, compact structure, and minimal space occupation. Therefore, it is an ideal equipment for conveying materials at large incline angles and for vertical lifting.

When mechanized belt conveyor is used to convey materials, the overall investment cost is low, resulting in approximately 20%-30% savings on the initial investment cost.

In comparison to ordinary belt conveyors, bucket elevators, and scraper conveyors, this machine demonstrates superior comprehensive technical performance.

With its large conveying capacity and higher lifting height capability (up to 500m vertically), it allows for smooth transition from horizontal to sloping or vertical orientations.

Low energy consumption combined with a simple structure makes maintenance convenient.

The belt exhibits high strength and has a long service life.

 

INSTALLATION AND COMMISSIONING FROM PROFESSIONALS

JUXIN also provides services for the installation and commissioning of conveyor equipment. Our team of experienced specialists will efficiently set up the operation of the conveyor line at your enterprise in a timely manner. We also offer installation supervision, where our specialist will visit your facility after equipment delivery to oversee the installation and launch process carried out by your personnel.

 

PRE-SALES:EQUIPMENT SELECTION

Assisting customers in selecting the most suitable belt conveyor for their specific needs and requirements. Additionally, we offer technical advice and guidance to facilitate informed decision-making on bulk material handling equipment. Furthermore, we can provide the following information: 

• Customized solutions and design services

• Delivery lead time

• Equipment operation and maintenance

• Environmental and safety measures

• Integration with existing equipment

AFTER-SALES: 24/7 HOTLINE SUPPORT

We have established a hotline (+86 18622502901) to promptly address customer inquiries, feedback, and complaints. Our support is available 24 hours a day, seven days a week. Generally, our engineers will work remotely to resolve your issues. 
- We provide training for customers on effective and safe operation and maintenance of the belt conveyor. 
- We offer technical support and troubleshooting assistance to address any operational issues or concerns with the belt conveyor.
- We supply spare parts and components as needed, ensuring prompt delivery and compatibility with the specific belt conveyor model.

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