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Corrugated Sidewall Belt Conveyor
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PRODUCT INTRODUCTION
The design of the corrugated sidewall belt conveyor enables it to handle steep inclines and declines, making it well-suited for applications where traditional flat belt conveyors may not be practical. It is widely utilized in industries such as mining, construction, and agriculture for the transportation of materials such as ore, gravel, and agricultural products.
WHERE IS IT USED
Corrugated Sidewall Belt Conveyors are particularly valuable in situations where traditional conveyor systems encounter challenges due to steep inclines or vertical conveying requirements. The corrugated Sidewall Belt Conveyor System is widely utilized in industries such as port and mine, metallurgy, mining, power generation, construction, chemicals, petroleum, and grain handling.
• Incline Conveying: Corrugated sidewall belt conveyors excel at conveying bulk materials on steep inclines where traditional flat conveyors may be less effective.
• Vertical Conveying: They are well-suited for vertically conveying materials, making them beneficial for applications such as loading material into silos or bins.
• Handling Bulk Materials: Transport sand, aggregate, gravel, ores, grains, coal, etc.
PRODUCT DESIGN
The design of the corrugated sidewall belt conveyor enables it to handle steep inclines and declines, making it suitable for applications where traditional flat belt conveyors may not be practical. The design of the corrugated sidewall belt conveyor is based on the principle of utilizing flexible sidewalls and cleats to form a pocket-like structure, which can effectively transport bulk materials at high angles or steep inclines.
THE CONVEYOR BELT HAS THE FOLLOWING DESIGN
1Belt Selection: The belt should have high tensile strength, abrasion resistance, and flexibility to accommodate the corrugated sidewall and cleats.
2Sidewall Configuration: The sidewalls of the conveyor belt are corrugated to provide rigidity and prevent spillage of materials.
3Cleat Design: Cleats are attached to the belt at regular intervals to prevent material from sliding back.
4Belt Support: These can include idler rollers, impact beds, and skirting systems. The support structures are designed to minimize belt wear and reduce spillage.
5Drive System: The drive system of the conveyor includes a motor, gearbox, and pulleys to provide the necessary power for material transportation.
6Chutes and Transfer Points: Proper design of chutes and transfer points is essential to minimize material spillage.
TABLE OF TECHNICAL CHARACTERISTICS
|
BW |
Sidewall |
Belt |
Angle |
Delivery |
Power |
|
300 |
40 |
0.8～2.0 |
30～90 |
18 |
1.5～18.5 |
|
60 |
24 |
||||
|
80 |
40 |
||||
|
400 |
60 |
0.8～2.0 |
34 |
1.5～18.5 |
|
|
80 |
60 |
||||
|
10 |
80 |
||||
|
500 |
80 |
0.8～2.0 |
84 |
1.5～18.5 |
|
|
100 |
112 |
||||
|
120 |
98 |
||||
|
650 |
100 |
0.8～2.0 |
156 |
1.5～2.2 |
|
|
120 |
140 |
||||
|
160 |
186 |
||||
|
800 |
120 |
0.8～2.5 |
186 |
2.2～5.5 |
|
|
160 |
318 |
||||
|
200 |
360 |
||||
|
1000 |
160 |
1.0～2.5 |
428 |
4.0～75 |
|
|
200 |
483 |
||||
|
240 |
683 |
||||
|
1200 |
160 |
1.0～3.15 |
535 |
5.5～110 |
|
|
200 |
765 |
||||
|
240 |
1077 |
||||
|
300 |
1358 |
||||
|
1400 |
200 |
1.0～3.15 |
920 |
5.5～160 |
|
|
240 |
1298 |
||||
|
300 |
1657 |
||||
|
400 |
2381 |
||||
|
1600 |
200 |
1.25～3.15 |
1074 |
5.5～160 |
|
|
240 |
1515 |
||||
|
300 |
1953 |
||||
|
400 |
2807 |
||||
|
1800 |
240 |
1.25～4.0 |
2200 |
7.5～185 |
|
|
300 |
2724 |
||||
|
400 |
4106 |
||||
|
500 |
5036 |
||||
|
2000 |
240 |
1.25～4.0 |
2480 |
11～220 |
|
|
300 |
3236 |
||||
|
400 |
4648 |
||||
|
500 |
5736 |
||||
|
2200 |
300 |
1.25～4.0 |
3612 |
11～220 |
|
|
400 |
5192 |
||||
|
500 |
6432 |
||||
|
630 |
7820 |
||||
|
2400 |
300 |
1.25～4.0 |
3992 |
11～220 |
|
|
400 |
5736 |
||||
|
500 |
7132 |
||||
|
630 |
8668 |
||||
|
Conveyor capacity is calculated based on 30° inclination Angle, maximum belt speed and minimum transverse partition spacing. |
|||||
FEATURES AND BENEFITS
Compared to other methods of bulk material transportation, the Corrugated Sidewall Belt Conveyor offers the following advantages:
The conveyors are characterized by the inclusion of corrugated sidewalls attached to the edges of the conveyor belt. These flexible sidewalls can be bent to create a pocket, preventing materials from spilling over. Additionally, cleats or flights are affixed to the belt at regular intervals along its length, aiding in lifting and moving materials, particularly on steep inclines, and ensuring a secure grip on the conveyed material.
Variable angle conveying is available, providing flexibility in conveying angles and allowing for variable incline angles based on specific application requirements. This adaptability is particularly valuable in handling materials in diverse industrial processes. Corrugated sidewall belt conveyors are capable of handling steep inclines, often reaching angles of up to 90 degrees or more.
High Incline Conveying Available Designed for transporting bulk materials on steep inclines, where traditional flat conveyors may not be as effective. Corrugated sidewall conveyors are capable of handling high incline angles, making them suitable for applications with challenging topography. The conveying angle often exceeds 30 degrees.
Enhanced for vertical material conveying, this design facilitates efficient movement of bulk materials in applications such as loading material into silos, bins, or other elevated storage structures. The compact vertical structure minimizes space requirements for building a belt conveyor for lifting bulk materials.
The compact design of the conveyor system enables its use in installations with limited space. Its capability to convey materials vertically or at steep angles reduces the overall footprint compared to traditional conveyor systems. The corrugated sidewall belt conveyor is primarily designed for this purpose.
INSTALLATION AND COMMISSIONING FROM PROFESSIONALS
JUXIN also provides services for the installation and commissioning of conveyor equipment. Our team of experienced specialists will efficiently set up the operation of the conveyor line at your enterprise in a timely manner. We also offer installation supervision, where our specialist will visit your facility after equipment delivery to oversee the installation and launch process carried out by your personnel.
PRE-SALES：EQUIPMENT SELECTION
Assisting customers in selecting the most suitable belt conveyor for their specific needs and requirements. Additionally, we offer technical advice and guidance to facilitate informed decision-making on bulk material handling equipment. Furthermore, we can provide the following information:
• Customized solutions and design services
• Delivery lead time
• Equipment operation and maintenance
• Environmental and safety measures
• Integration with existing equipment
AFTER-SALES: 24/7 HOTLINE SUPPORT
We have established a hotline (+86 18622502901) to promptly address customer inquiries, feedback, and complaints. Our support is available 24 hours a day, seven days a week. Generally, our engineers will work remotely to resolve your issues.
- We provide training for customers on effective and safe operation and maintenance of the belt conveyor.
- We offer technical support and troubleshooting assistance to address any operational issues or concerns with the belt conveyor.
- We supply spare parts and components as needed, ensuring prompt delivery and compatibility with the specific belt conveyor model.
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