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JUXIN Fixed belt conveyor
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PRODUCT INTRODUCTION
The fixed belt conveyor is a versatile conveyor that can be divided into light, medium, and heavy-duty categories based on bearing capacity. It can be designed in various ways to meet the specific needs of different industries. This conveyor system is highly adaptable and incorporates protective measures for use in conditions such as heat resistance, cold resistance, waterproofing, anti-corrosion, explosion-proofing, and flame retardation. It boasts high production efficiency, large transportation capacity, low energy consumption, continuous long-distance operation with stability and reliability, low noise levels, minimal pollution impact, simple structure design and low operating costs.
WHERE IS IT USED
With continuous technical innovation and practical experience in quarrying and mining, we have developed the fixed belt Conveyor. Our fixed belt Conveyors play a crucial role in enhancing the efficiency and productivity of the overall production process within a crushing and screening plant. They are particularly well-suited for use from quarry to plant, including the primary crushing stage, vibrating screens, secondary and tertiary crushers, as well as for stockpiling and recirculating aggregate, ores, coal, etc.
PRODUCT DESIGN
The design of a belt conveyor comprises various components such as pulleys, the belt, idlers, the drive system, and any necessary accessories or controls for operation. The pulleys are utilized to support and guide the belt, while the idlers provide additional support and guidance. The drive system typically includes a motor, gearbox, and other components that supply the power required to move the belt. Belt conveyors can be designed in various configurations - straight, curved, inclined or declined - depending on specific application requirements. They can also be customized with features like cleats, sidewalls, and other accessories to accommodate different materials and operating conditions.
THE CONVEYOR BELT HAS THE FOLLOWING DESIGN
1Driving Motor: The drive system comprises a drive frame, an electric motor, a high-speed clutch, a gearbox, and a deceleration clutch.
2Pulley: The pulley shell is constructed from high-precision straight seam welded steel pipe, and the pulley spindle is forged from 45 # steel.
3Idler: High-precision steel tube idlers with reduced rotational resistance. Manufactured using automated roller production equipment for extended service life (exceeding 50,000 hours).
4Cleaning part: Spring cleaner and empty section cleaner.
5Unloading part: Stationary plow unloader and electric unloader.
6Brake part: Belt and roller brake.
7Accessories: Cover, guide chute, funnel, etc.
TABLE OF TECHNICAL CHARACTERISTICS
|
Belt Width （mm ） |
Belt Speed V (m/s) |
|||||||||||||||||||||||
|
0.8 |
1.0 |
1.25 |
1.6 |
2.0 |
2.5 |
3.15 |
4.0 |
4.5 |
5.0 |
5.6 |
6.5 |
|||||||||||||
|
Traffic Q (m3/h) |
||||||||||||||||||||||||
|
500 |
69 |
87 |
108 |
139 |
174 |
217 |
|
|
|
|
|
|
||||||||||||
|
650 |
127 |
159 |
198 |
254 |
318 |
397 |
|
|
|
|
|
|
||||||||||||
|
800 |
198 |
248 |
310 |
397 |
496 |
620 |
781 |
|
|
|
|
|
||||||||||||
|
1000 |
324 |
405 |
507 |
649 |
811 |
1014 |
1278 |
1622 |
|
|
|
|
||||||||||||
|
1200 |
|
593 |
742 |
951 |
1188 |
1486 |
1872 |
2377 |
2674 |
2971 |
|
|
||||||||||||
|
1400 |
825 | 1032 | 1321 | 1652 | 2065 | 2602 | 3304 | 3718 | 4130 | |||||||||||||||
|
1600 |
2186 | 2733 | 3444 | 4373 | 4920 | 5466 | 6122 | |||||||||||||||||
|
1800 |
2795 | 3494 | 4403 | 5591 | 6291 | 6989 | 7829 | 9083 | ||||||||||||||||
|
2000 |
3470 | 4338 | 5466 | 6941 | 7808 | 8676 | 9717 | 11277 | ||||||||||||||||
|
2200 |
6843 | 8690 | 9776 | 10863 | 12166 | 14120 | ||||||||||||||||||
|
2400 |
8289 | 10526 | 11842 | 13158 | 14737 | 17104 | ||||||||||||||||||
FEATURES AND BENEFITS
Compared to other methods of bulk material transportation, the fixed belt conveyor offers the following advantages:
A wide range of conveyor widths are available: The fixed belt conveyor can be equipped with belt widths ranging from 500mm to 2400mm, catering to various specifications and sizes for material transportation.
Wide power range and high transmission capacity: The fixed belt conveyor can be configured with drive motors ranging from 1.5KW to 200KW, providing ample power for large-scale material transportation.
Versatile equipment suitable for a variety of materials: The fixed belt conveyor is suitable for transporting raw coal, clean coal, coke, metal and non-metal ores, sinter, sand, aggregates, mineral powders, grains, water slag, ash and other bulk or granular materials.
Simple structure with fewer components and easy maintenance: Comprising mainly of transmission drums, reversing drums, rollers (or no rollers), driving devices, brake devices and conveyor belts, the fixed belt conveyor has a simple yet versatile structure that ensures reliable operation, high efficiency and automated control.
Long distance and high throughput: The fixed belt conveyor can transport from hundreds of kilograms to thousands of tons per hour continuously without stopping, demonstrating a robust carrying capacity. The length of a single machine can range from ten meters to tens of kilometers, making it highly popular in foreign countries due to its ability to operate without the need for transfer points.
Material adaptability for diverse properties: The conveyor belt of the fixed belt conveyor can be customized with anti-wear, flame retardant, corrosion resistance, high and low temperature resistance, and other performance features based on the characteristics of the conveyed materials. This enables transportation of various bulk materials, blocks, chemicals, and concrete.
Low energy consumption leading to improved work efficiency: Due to lightweight moving parts and minimal ineffective traffic flow, the belt conveyor consumes less energy which results in cost savings during continuous or non-continuous transportation operations.
INSTALLATION AND COMMISSIONING FROM PROFESSIONALS
JUXIN also provides services for the installation and commissioning of conveyor equipment. Our team of experienced specialists will efficiently set up the operation of the conveyor line at your enterprise in a timely manner. We also offer installation supervision, where our specialist will visit your facility after equipment delivery to oversee the installation and launch process carried out by your personnel.
PRE-SALES：EQUIPMENT SELECTION
Assisting customers in selecting the most suitable belt conveyor for their specific needs and requirements. Additionally, we offer technical advice and guidance to facilitate informed decision-making on bulk material handling equipment. Furthermore, we can provide the following information:
• Customized solutions and design services
• Delivery lead time
• Equipment operation and maintenance
• Environmental and safety measures
• Integration with existing equipment
AFTER-SALES: 24/7 HOTLINE SUPPORT
We have established a hotline (+86 18622502901) to promptly address customer inquiries, feedback, and complaints. Our support is available 24 hours a day, seven days a week. Generally, our engineers will work remotely to resolve your issues.
- We provide training for customers on effective and safe operation and maintenance of the belt conveyor.
- We offer technical support and troubleshooting assistance to address any operational issues or concerns with the belt conveyor.
- We supply spare parts and components as needed, ensuring prompt delivery and compatibility with the specific belt conveyor model.
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