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Enclosed belt conveyer

The fully enclosed belt conveyors are a type of conveyor system that is completely sealed to protect the materials being transported from external elements such as dust, moisture, and other contaminants. These conveyors are widely utilized in industries such as mining, agriculture, and manufacturing for the safe and efficient transportation of bulk materials including grains, coal, and ore.

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PRODUCT INTRODUCTION

 

In specific working environments, the belt conveyor can be equipped with different types of covers to provide heat resistance, cold resistance, waterproofing, anti-corrosion, explosion-proof and flame-retardant capabilities to meet your specific needs. The enclosed design helps minimize spillage and dust emissions, making it an environmentally friendly and efficient option for material handling.

 

WHERE IS IT USED

The fully enclosed belt conveyor is a type of conveyor system utilized across various industries for the efficient and secure transportation of bulk materials. Its design features a completely sealed structure, effectively preventing dust emissions, spillage, and material contamination during transport. 

1. In mining operations, the fully enclosed belt conveyor is widely employed for the transportation of coal, ores, minerals, and aggregates. The enclosed structure ensures protection of materials from external elements and minimizes the risk of environmental pollution. 

2. Power plants utilize the fully enclosed belt conveyor for transporting coal and biomass materials to maintain a clean and safe working environment by preventing the release of dust and other pollutants.

3. Cement and Construction: In the cement industry, fully enclosed belt conveyors are utilized for the transportation of raw materials, such as limestone, clay, and gypsum. They ensure a dust-free operation and prevent material loss during transportation. 

4. Steel and Metal Processing: Enclosed belt conveyors are employed in steel mills and metal processing plants for the transportation of bulk materials, such as iron ore, coke, and scrap metal. They aid in maintaining a clean and safe working environment by containing dust emissions and preventing material spillage. 

5. Food and Beverage Industry: Fully enclosed belt conveyors are used in the food and beverage industry for the transportation of bulk food products, such as grains, flour, sugar, and beverages. The enclosed structure ensures hygiene and prevents contamination of the food products. 

6. Chemical and Pharmaceutical Industry: They are utilized in the chemical and pharmaceutical industry for the transportation of bulk powders, granules, and chemicals. The enclosed structure prevents the release of hazardous substances ensuring safe handling of materials.

 

PRODUCT DESIGN

The design of a belt conveyor comprises various components such as pulleys, the belt, idlers, the drive system, and any necessary accessories or controls for operation. The pulleys are utilized to support and guide the belt, while the idlers provide additional support and guidance. The drive system typically includes a motor, gearbox, and other components that supply the power required to move the belt. Belt conveyors can be designed in various configurations - straight, curved, inclined or declined - depending on specific application requirements. They can also be customized with features like cleats, sidewalls, and other accessories to accommodate different materials and operating conditions.

THE CONVEYOR BELT HAS THE FOLLOWING DESIGN

1Driving Motor: The drive system comprises a drive frame, an electric motor, a high-speed clutch, a gearbox, and a deceleration clutch.

2Pulley: The pulley shell is constructed from high-precision straight seam welded steel pipe, and the pulley spindle is forged from 45 # steel.

3Idler: High-precision steel tube idlers with reduced rotational resistance. Manufactured using automated roller production equipment for extended service life (exceeding 50,000 hours).

4Cleaning part: Spring cleaner and empty section cleaner.

5Unloading part: Stationary plow unloader and electric unloader.

6Brake part: Belt and roller brake.

7Accessories: Cover, guide chute, funnel, etc.

 

TABLE OF TECHNICAL CHARACTERISTICS

Belt

Width

(mm )

Belt Speed V (m/s)

0.8

1.0

1.25

1.6

2.0

2.5

3.15

4.0

4.5

5.0

5.6

6.5

Traffic Q (m3/h)

500

69

87

108

139

174

217

 

 

 

 

 

 

650

127

159

198

254

318

397

 

 

 

 

 

 

800

198

248

310

397

496

620

781

 

 

 

 

 

1000

324

405

507

649

811

1014

1278

1622

 

 

 

 

1200

 

593

742

951

1188

1486

1872

2377

2674

2971

 

 

1400   825 1032 1321 1652 2065 2602 3304 3718 4130    
1600         2186 2733 3444 4373 4920 5466 6122  
1800         2795 3494 4403 5591 6291 6989 7829 9083
2000         3470 4338 5466 6941 7808 8676 9717 11277
2200             6843 8690 9776 10863 12166 14120
2400             8289 10526 11842 13158 14737 17104

 

FEATURES AND BENEFITS

Compared to other methods of bulk material transportation, enclosed belt conveyors offer the following advantages:

Reduction of dust emissions: Fully enclosed belt conveyors can completely seal materials during transportation, effectively reducing dust emissions and preventing air pollution, thus protecting workers' health.

Reduction of noise pollution: The fully enclosed structure of belt conveyors effectively reduces operational noise, significantly improving workplace comfort and safety by minimizing noise pollution.

Energy efficiency: Electric drive systems used in fully enclosed belt conveyors have higher energy utilization efficiency compared to traditional mechanical drive methods. Optimized design and control systems further minimize energy waste and loss, enhancing equipment energy utilization efficiency.

Improved transportation efficiency: Fully enclosed belt conveyors feature high transportation efficiency, continuous operation, and automated processes that greatly enhance material transportation and production efficiency while reducing energy consumption and natural resource exploitation for positive environmental impact.

 

INSTALLATION AND COMMISSIONING FROM PROFESSIONALS

JUXIN also provides services for the installation and commissioning of conveyor equipment. Our team of experienced specialists will efficiently set up the operation of the conveyor line at your enterprise in a timely manner. We also offer installation supervision, where our specialist will visit your facility after equipment delivery to oversee the installation and launch process carried out by your personnel.

 

PRE-SALES:EQUIPMENT SELECTION

Assisting customers in selecting the most suitable belt conveyor for their specific needs and requirements. Additionally, we offer technical advice and guidance to facilitate informed decision-making on bulk material handling equipment. Furthermore, we can provide the following information: 

• Customized solutions and design services

• Delivery lead time

• Equipment operation and maintenance

• Environmental and safety measures

• Integration with existing equipment

AFTER-SALES: 24/7 HOTLINE SUPPORT

We have established a hotline (+86 18622502901) to promptly address customer inquiries, feedback, and complaints. Our support is available 24 hours a day, seven days a week. Generally, our engineers will work remotely to resolve your issues. 
- We provide training for customers on effective and safe operation and maintenance of the belt conveyor. 
- We offer technical support and troubleshooting assistance to address any operational issues or concerns with the belt conveyor.
- We supply spare parts and components as needed, ensuring prompt delivery and compatibility with the specific belt conveyor model.

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