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Self-Aligning Carrying Idler

Self-Aligning Carrying Idlers are specifically designed to address issues of conveyor belt misalignment. Self-Aligning Troughing Carrying Idlers typically have a unique design that allows the idler to pivot or tilt in response to any deviation in the belt's alignment. Self-aligning idler can be used in tracking of both return and load-carrying side and find use in reversible conveyor belts, high-load conveyor belts slow moving conveyor belts.

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PRODUCT INTRODUCTION

 

Self-Aligning Carrying Idlers are specifically designed to address issues of conveyor belt misalignment. Self-Aligning Troughing Carrying Idlers typically have a unique design that allows the idler to pivot or tilt in response to any deviation in the belt's alignment. Self-aligning idler can be used in tracking of both return and load-carrying side and find use in reversible conveyor belts, high-load conveyor belts slow moving conveyor belts.

 

WHERE IS IT USED

Mining Industry: In the mining and ore processing industries, self-aligning troughing carrying idlers are widely used for ore transportation. Whether it is the ore lifting conveyor belt in underground mines or the ore conveying system in surface concentrators, they are indispensable. They can adapt to the weight, shape, and different conveying speeds of ores, ensuring the stability and safety of ore transportation.
Power Industry: In the coal conveying belt conveyor system of thermal power plants, conveyor training idlers play an important role. During the process of transporting coal from the coal yard to the boiler room, these idlers can ensure the stable transportation of coal and automatically correct the deviation of the conveyor belt, preventing coal from spilling and improving the reliability of the entire coal conveying process.
Chemical Industry: In the belt conveyors for transporting various granular or powdered chemical raw materials (such as fertilizer raw materials, plastic pellets, etc.) in chemical enterprises, self-aligning Return idler can ensure the orderly transportation of raw materials. Due to the special nature of chemical raw materials, higher requirements may be placed on the running stability of the conveyor belt, and self-aligning troughing carrying idlers just meet this need, contributing to the smooth progress of chemical production.

 

PRODUCT DESIGN

The design principle of conveyor training idlers is to help maintain proper alignment of the conveyor belt by guiding it back to the center of the conveyor. This is achieved through the use of a slightly angled or tapered shape, which helps to steer the belt back to the center of the conveyor.
The conveyor training idlers are typically installed on the return side of the conveyor belt, where they can help to guide the belt back to the center of the conveyor. They are typically designed with a series of rollers or discs that are mounted on a shaft, which is supported by bearings. The rollers or discs are typically spaced apart at regular intervals, which helps to distribute the load evenly across the width of the belt.
The self-aligning idlers are typically made of high-quality materials, such as steel or high-density polyethylene, to ensure durability and long-lasting performance. They are typically mounted on shafts that are supported by bearings, which are typically sealed to prevent contamination from dust and other debris.

THE CONVEYOR BELT HAS THE FOLLOWING DESIGN

1 Self-aligning idlers are designed to automatically adjust themselves to maintain proper alignment of the conveyor belt. They typically consist of a central steel tube, which serves as the bearing surface for the conveyor belt. The tube is typically made of high-quality steel and is precision-machined to ensure a smooth surface finish.
2 The tube is then fitted with a series of idler rolls, which are typically made of high-density polyethylene or other durable materials. The idler rolls are mounted on shafts that are supported by bearings, which are typically sealed to prevent contamination from dust and other debris. The shafts are typically made of high-strength steel and are precision-machined to ensure a smooth surface finish.
3 The idler rolls are designed to rotate freely, allowing the conveyor belt to move smoothly and efficiently. The rolls are typically arranged in a straight configuration, which helps to support the conveyor belt and prevent it from sagging or stretching.
4 Self-aligning idlers typically have a unique design that allows them to pivot and adjust to changes in the conveyor belt’s direction. This helps to ensure that the conveyor belt remains centered and does not become misaligned, which can cause damage to the belt and other components of the conveyor system.

 

TABLE OF TECHNICAL CHARACTERISTICS

BELT WIDTH MODEL ROLLER BEARING No. D2 L2 A E H H1 H2 P Q d MASS (Kg)
 MODEL D1 L1 30 35 45 30 35 45
500 -343 CR-89-204-200 89 200 204 76 120 740 800 220 135.5 273 300 328 170 130 M12 24 24.2 24.5
650 -358 CR-89-204-250 250 204 76 120 890 950 235 135.5 311 329 364 170 130 M12 27.2 27.6 28
-359 CR-89-205-250 205 28.9 29.3 29.7
-377 CR-108-204-250 108 204 265 146 330 346 381 29.5 29.9 30.3
-378 CR-108-205-250 205 31.3 31.6 32
-478 CR-108-305-250 305 32.8 33.1 33.5
800 -373 CR-89-204-315 89 315 204 89 1090 1150 245 135.5 350 366 410 170 130 M12 36.1 36.4 36.7
-374 CR-89-205-315 205 37.9 38.2 38.5
-392 CR-108-204-315 108 204 270 146 371 385 427 38.7 39 39.4
-393 CR-108-205-315 205 40.8 41.1 41.4
-493 CR-108-305-315 305 42.2 42.5 42.8
1000 -413 CR-108-205-380 108 380 205 89 150 1290 1350 300 159 417 437 487 220 170 M16 56 56.4 56.8
-513 CR-108-305-380 305 57.4 57.9 58.3
-414 CR-108-206-380 206 59.5 59.9 60.4
-514 CR-108-306-380 306 60.7 61.1 61.6
-438 CR-133-205-380 133 205 325 173.5 442 462 515 59.8 60.2 60.6
-538 CR-133-305-380 305 60.7 61.1 61.6
-439 CR-133-206-380 206 62.8 63.2 63.6
-539 CR-133-306-380 306 64 64.4 64.8
1200 -433 CR-108-205-465 108 465 205 89 150 1540 1600 335 176 476 503 564 260 200 M16 68.3 68.7 69.6
-533 CR-108-305-465 305 69.7 70.1 71.1
-434 CR-108-206-465 206 72.2 72.6 73.6
-534 CR-108-306-465 306 73.4 73.8 74.8
-458 CR-133-205-465 133 205 360 190.5 501 528 592 72.6 73 74
-558 CR-133-305-465 305 73.5 74 74.9
-459 CR-133-206-465 206 76.1 76.5 77.5
-559 CR-133-306-465 306 77.3 77.7 78.7
-484 CR-159-205-465 159 205 390 207.5 529 557 618 79.5 79.9 80.8
-584 CR-159-305-465 305 80.5 80.9 81.8
-485 CR-159-206-465 206 83 83.4 84.4
-585 CR-159-306-465 306 84.2 84.6 85.6
1400 -453 CR-108-205-530 108 530 205 108 180 1740 1800 350 184 516 548 618 280 220 M16 131.8 163.6 165.4
-553 CR-108-305-530 305 133.2 165 166.8
-454 CR-108-206-530 206 136.1 167.9 169.7
-554 CR-108-306-530 306 137.3 169.1 170.9
-478 CR-133-205-530 133 205 380 198.5 541 573 646 136.6 168.4 170.2
-578 CR-133-305-530 305 137.5 169.3 171.1
-479 CR-133-206-530 206 140.4 172.2 174
-579 CR-133-306-530 306 141.6 173.4 175.2
-504 CR-159-205-530 159 205 410 215.5 570 603 672 144.3 176.1 177.9
-604 CR-159-305-530 305 145.3 177.1 178.9
-505 CR-159-206-530 206 148.1 180 181.7
-605 CR-159-306-530 306 149.3 181.2 182.9
 

FEATURES AND BENEFITS

1. Utilizing automatic welding robots for welding. Ensuring high stability, efficiency, accurate welding position and angle, as well as consistent welding quality and appearance.

2. Rollers automatic production line. A $2.8M investment in 2024 added a complete set of rollers automatic production line for extreme consistency and fast lead times.

3. Enhanced bearing seal. Revamped and enhanced standard idler seal for water-proof bearing protection.

4. The rollers are made of high-precision special steel pipes with minimal radial runout and good balance. 

INSTALLATION AND COMMISSIONING FROM PROFESSIONALS

JUXIN also provides services for the installation and commissioning of conveyor equipment. Our team of experienced specialists will efficiently set up the operation of the conveyor line at your enterprise in a timely manner. We also offer installation supervision, where our specialist will visit your facility after equipment delivery to oversee the installation and launch process carried out by your personnel.

 

PRE-SALES:EQUIPMENT SELECTION

Assisting customers in selecting the most suitable belt conveyor for their specific needs and requirements. Additionally, we offer technical advice and guidance to facilitate informed decision-making on bulk material handling equipment. Furthermore, we can provide the following information: 

• Customized solutions and design services

• Delivery lead time

• Equipment operation and maintenance

• Environmental and safety measures

• Integration with existing equipment

AFTER-SALES: 24/7 HOTLINE SUPPORT

We have established a hotline (+86 18622502901) to promptly address customer inquiries, feedback, and complaints. Our support is available 24 hours a day, seven days a week. Generally, our engineers will work remotely to resolve your issues. 
- We provide training for customers on effective and safe operation and maintenance of the belt conveyor. 
- We offer technical support and troubleshooting assistance to address any operational issues or concerns with the belt conveyor.
- We supply spare parts and components as needed, ensuring prompt delivery and compatibility with the specific belt conveyor model.

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