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Primary Conveyor Belt Cleaner
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PRODUCT INTRODUCTION
Primary conveyor belt cleaners are essential components in belt conveyor systems, designed to remove bulk material carry back from the conveyor belt as it passes over the head pulley. These cleaners are typically installed at the point where the belt changes direction (usually at the head pulley), where the majority of material tends to stick to the belt. Effective primary cleaning improves conveyor efficiency, reduces maintenance costs, and prevents material spillage, which can lead to safety hazards and environmental issues.
WHERE IS IT USED
• Mining: In coal and metal ore mining, they remove adhered coal dust, ore particles, and powders. This prevents spillage, reduces equipment wear, and improves safety by minimizing the risk of dust - related hazards.
• Power Plants: Coal - fired power plants use them to clean coal residue and ash from conveyor belts, maintaining smooth operation and increasing efficiency. Biomass power plants also rely on them to keep conveyor belts clean when transporting biomass materials.
• Cement: For both raw material and finished product transportation, these cleaners prevent powder and cement from sticking to the belts. This ensures accurate raw material mixing and high - quality cement product transportation.
• Grain Processing: They eliminate husks and dust from conveyor belts in grain storage and processing, safeguarding grain quality and preventing cross - contamination during flour and rice milling.
• Waste Treatment: In municipal and hazardous waste treatment plants, they remove sticky waste and debris, enabling efficient waste sorting and preventing the spread of harmful substances.
PRODUCT DESIGN
Scraper design: The scraper is the core component of the cleaner and directly contacts the conveyor belt for cleaning. Its shape is usually designed according to the shape of the conveyor belt and the residual material. For example, the common straight scraper is suitable for general materials, while for sticky materials, a scraper with arc or serration can be used to enhance the cleaning effect. The material of the scraper is mostly wear-resistant, corrosion-resistant and flexible materials, such as polyurethane. Polyurethane scrapers can not only effectively scrape off materials, but also reduce wear on the conveyor belt, while maintaining good performance under different working conditions.
Cleaning brush design: The cleaning brush can assist the scraper for deep cleaning, especially for removing fine particles. The bristles are usually made of nylon or steel wire. Nylon bristles are soft and suitable for situations where the conveyor belt surface is more sensitive; steel wire bristles have stronger cleaning power and are suitable for stubborn stains. The diameter, length and bristle density of the cleaning brush need to be adjusted according to the width of the conveyor belt and the characteristics of the material to ensure that the bristles can fully cover the surface of the conveyor belt and effectively clean it.
THE CONVEYOR BELT HAS THE FOLLOWING DESIGN
1 Cleaning Blade:
Material: Typically made of durable materials like polyurethane, tungsten carbide, or stainless steel.
Function: Scrapes off residual material from the belt surface.
Design: Often angled or curved to optimize cleaning efficiency and reduce belt wear.
2 Holder or Mounting Bracket:
Function: Secures the cleaning blade to the conveyor frame.
Adjustability: Allows for precise positioning of the blade against the belt for optimal cleaning.
3 Tensioning Mechanism:
Function: Maintains consistent pressure between the blade and the belt.
Types: Spring-loaded, pneumatic, or manual adjustment systems.
Importance: Ensures effective cleaning without damaging the belt.
4 Support Arms or Frame:
Function: Provides structural support to the cleaner assembly.
Material: Usually made of steel or aluminum for durability and strength.
5 Fasteners and Hardware:
Function: Secures the cleaner to the conveyor structure.
Types: Bolts, clamps, or welding attachments.
6 Optional Features:
Wear Indicators: Show when the blade needs replacement.
Safety Guards: Protect workers from moving parts.
Scraper Plow: Additional cleaning element for stubborn material.
TABLE OF TECHNICAL CHARACTERISTICS
FEATURES AND BENEFITS
1. Three Decades of Expertise
Established in 1994, we bring 30+ years of specialized experience in bulk material handling equipment manufacturing and system integration, ensuring deep industry insights and technical mastery.
2. Robust China-Based Supply Chain
Leverage our vertically integrated supply network with long-term partnerships with certified Chinese steel mills, foundries, and component suppliers, guaranteeing cost efficiency, quality consistency, and on-time delivery.
3. Financial Strength & Flexible Terms
Backed by solid financial reserves, we offer tailored payment solutions for cyclical procurement (e.g., staggered payments, L/C flexibility) to optimize clients’ cash flow management.
4. Risk-Mitigated Operations
Proactive risk control frameworks minimize contractual, quality, and delivery risks: ISO 9001-certified quality assurance protocols Dual-source procurement strategies for critical components Escrow-backed performance guarantees
5. End-to-End Customization
Deliver turnkey solutions spanning design, fabrication, automation integration, and lifecycle support, tailored to site-specific requirements (e.g., extreme climates, hazardous zones).
6. After-Sales Excellence
24/7 multilingual technical support and a global spare parts network ensure <12-hour response times for critical breakdowns.
INSTALLATION AND COMMISSIONING FROM PROFESSIONALS
JUXIN also provides services for the installation and commissioning of conveyor equipment. Our team of experienced specialists will efficiently set up the operation of the conveyor line at your enterprise in a timely manner. We also offer installation supervision, where our specialist will visit your facility after equipment delivery to oversee the installation and launch process carried out by your personnel.
PRE-SALES：EQUIPMENT SELECTION
Assisting customers in selecting the most suitable belt conveyor for their specific needs and requirements. Additionally, we offer technical advice and guidance to facilitate informed decision-making on bulk material handling equipment. Furthermore, we can provide the following information:
• Customized solutions and design services
• Delivery lead time
• Equipment operation and maintenance
• Environmental and safety measures
• Integration with existing equipment
AFTER-SALES: 24/7 HOTLINE SUPPORT
We have established a hotline (+86 18622502901) to promptly address customer inquiries, feedback, and complaints. Our support is available 24 hours a day, seven days a week. Generally, our engineers will work remotely to resolve your issues.
- We provide training for customers on effective and safe operation and maintenance of the belt conveyor.
- We offer technical support and troubleshooting assistance to address any operational issues or concerns with the belt conveyor.
- We supply spare parts and components as needed, ensuring prompt delivery and compatibility with the specific belt conveyor model.
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