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Secondary Conveyor Belt Cleaner
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PRODUCT INTRODUCTION
Secondary conveyor belt cleaners are critical components in belt conveyor systems, designed to remove fine residual material that remains on the belt after the primary cleaner has done its job. They are typically installed just downstream of the primary cleaner, near the head pulley, to ensure the belt is as clean as possible before it returns on the underside (return side) of the conveyor. Secondary cleaners play a vital role in improving conveyor efficiency, reducing material spillage, and extending the life of conveyor components.
WHERE IS IT USED
Secondary conveyor belt cleaners have wide applications in various industries, such as in coal mines, power plants, cement plants, and ports, to ensure the clean operation of conveyor belts and improve production efficiency. They are suitable for different types of conveyor belts and materials, and can be selected and used according to specific working conditions.
PRODUCT DESIGN
Scraper design: The scraper is the core component of the cleaner and directly contacts the conveyor belt for cleaning. Its shape is usually designed according to the shape of the conveyor belt and the residual material. For example, the common straight scraper is suitable for general materials, while for sticky materials, a scraper with arc or serration can be used to enhance the cleaning effect. The material of the scraper is mostly wear-resistant, corrosion-resistant and flexible materials, such as polyurethane. Polyurethane scrapers can not only effectively scrape off materials, but also reduce wear on the conveyor belt, while maintaining good performance under different working conditions.
Cleaning brush design: The cleaning brush can assist the scraper for deep cleaning, especially for removing fine particles. The bristles are usually made of nylon or steel wire. Nylon bristles are soft and suitable for situations where the conveyor belt surface is more sensitive; steel wire bristles have stronger cleaning power and are suitable for stubborn stains. The diameter, length and bristle density of the cleaning brush need to be adjusted according to the width of the conveyor belt and the characteristics of the material to ensure that the bristles can fully cover the surface of the conveyor belt and effectively clean it.
THE CONVEYOR BELT HAS THE FOLLOWING DESIGN
1 Cleaning Element: This is the core part for removing materials from the conveyor belt, including blades and brushes. Blades are usually made of polyurethane, alloy, or other wear-resistant materials, while brushes are often made of nylon or a combination of nylon and steel1.
2 Mounting and Adjusting Mechanism: Composed of a mounting bracket and adjusting devices. The mounting bracket is made of metal and is used to fix the cleaner to the conveyor frame. The adjusting devices, such as bolts, nuts, and springs, are used to adjust the position and pressure of the cleaning element against the conveyor belt.
3 Supporting Components: Include rollers and sealing elements. Rollers are installed on both sides of the cleaning element to support the conveyor belt and reduce friction. Sealing elements are used to prevent dust and small particles from escaping, keeping the working environment clean.
TABLE OF TECHNICAL CHARACTERISTICS
FEATURES AND BENEFITS
1. Three Decades of Expertise
Established in 1994, we bring 30+ years of specialized experience in bulk material handling equipment manufacturing and system integration, ensuring deep industry insights and technical mastery.
2. Robust China-Based Supply Chain
Leverage our vertically integrated supply network with long-term partnerships with certified Chinese steel mills, foundries, and component suppliers, guaranteeing cost efficiency, quality consistency, and on-time delivery.
3. Financial Strength & Flexible Terms
Backed by solid financial reserves, we offer tailored payment solutions for cyclical procurement (e.g., staggered payments, L/C flexibility) to optimize clients’ cash flow management.
4. Risk-Mitigated Operations
Proactive risk control frameworks minimize contractual, quality, and delivery risks: ISO 9001-certified quality assurance protocols Dual-source procurement strategies for critical components Escrow-backed performance guarantees
5. End-to-End Customization
Deliver turnkey solutions spanning design, fabrication, automation integration, and lifecycle support, tailored to site-specific requirements (e.g., extreme climates, hazardous zones).
6. After-Sales Excellence
24/7 multilingual technical support and a global spare parts network ensure <12-hour response times for critical breakdowns.
INSTALLATION AND COMMISSIONING FROM PROFESSIONALS
JUXIN also provides services for the installation and commissioning of conveyor equipment. Our team of experienced specialists will efficiently set up the operation of the conveyor line at your enterprise in a timely manner. We also offer installation supervision, where our specialist will visit your facility after equipment delivery to oversee the installation and launch process carried out by your personnel.
PRE-SALES：EQUIPMENT SELECTION
Assisting customers in selecting the most suitable belt conveyor for their specific needs and requirements. Additionally, we offer technical advice and guidance to facilitate informed decision-making on bulk material handling equipment. Furthermore, we can provide the following information:
• Customized solutions and design services
• Delivery lead time
• Equipment operation and maintenance
• Environmental and safety measures
• Integration with existing equipment
AFTER-SALES: 24/7 HOTLINE SUPPORT
We have established a hotline (+86 18622502901) to promptly address customer inquiries, feedback, and complaints. Our support is available 24 hours a day, seven days a week. Generally, our engineers will work remotely to resolve your issues.
- We provide training for customers on effective and safe operation and maintenance of the belt conveyor.
- We offer technical support and troubleshooting assistance to address any operational issues or concerns with the belt conveyor.
- We supply spare parts and components as needed, ensuring prompt delivery and compatibility with the specific belt conveyor model.
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